Compression Spring Sleeve Assembly for Drug Delivery Dose Dispensing

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Solution Overview

Problem

Existing pen-type drug delivery devices lack an efficient mechanism for dose setting and dispensing that simplifies the insertion and pre-tensioning of a compression spring, while ensuring easy resetting and minimizing component abrasion.

Innovation Solution

The assembly incorporates a compression spring that is compressed during dose setting, allowing its relaxation to cause both rotational and axial movement of a sleeve member, which drives the dispensing mechanism, with a thrust washer to prevent abrasion and a ratchet mechanism to control unintended rotation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a compression spring is used for dose setting and dispensing, then the mechanism becomes more complex, but the insertion and pre-tensioning become simpler

Engineering Contradiction:
Improveinsertion and pre-tensioning of compression springVSAvoidmechanism complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The drive assembly is divided into separate functional modules: the compression spring is inserted as a separate component between bearing surfaces rather than being integrated or torsionally fixed to other parts. This segmentation allows the spring to be independently inserted and pre-tensioned without complex assembly procedures, while maintaining a relatively simple overall mechanism structure.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the compression spring is torsionally fixed to other parts, then the spring positioning is more secure, but the insertion and resetting become more difficult

Engineering Contradiction:
Improvespring positioning stabilityVSAvoidinsertion and resetting ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The torsional fixation requirement is extracted and eliminated from the design. The compression spring is positioned between two bearing surfaces without being torsionally fixed to any other components. This extraction allows the spring to be easily inserted and reset while maintaining adequate positioning stability through the bearing surface arrangement, avoiding the complexity of torsional fixation mechanisms.

Inventive Principle:
Principle #2Taking out (Extraction)

3Adaptability or versatility

If multiple sleeve members are connected to each other, then the dose setting mechanism is more functional, but the component wear increases

Engineering Contradiction:
Improvedose setting functionalityVSAvoidcomponent wear resistance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The compression spring acts as an intermediary element that transmits force between the dose setting mechanism and the dispensing mechanism. By using the spring's elastic deformation to couple these functions, the design reduces direct mechanical connections and friction between multiple sleeve members, thereby minimizing component wear while maintaining full dose setting functionality.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design simplifies the insertion and pre-tensioning of the compression spring, facilitates easy resetting, and reduces component wear, providing a reliable and user-friendly mechanism for dose setting and dispensing.

Implementation Method 1

a compression spring (12), wherein the compression spring (12) is compressed during the setting of a dose of a drug

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The compression spring may be an element which may be deformed, in particular compressed, in order to store energy. This energy may be released when the compression spring is allowed to relax.

Methodology Applied
Scientific EffectSpring: Spring

Data Source

PatentEP3003439B1Assembly for a drug delivery device and drug delivery device
Publication Date: 2021.06.23 SANOFI AVENTIS DEUT GMBH
  • EP3003439B1 patent drawingFigure 1

AI summary

An assembly (2) for a drug delivery device (1 ) is provided, the assembly comprising a compression spring (12), wherein the compression spring (12) is compressed during the setting of a dose of a drug. The assembly further comprises a sleeve member (30), wherein the compression spring (12) is in direct contact with the sleeve member (30) and wherein the compression spring (12) and the sleeve member (30) are configured such that a relaxation of the compression spring (12) effects a rotational and an axial movement of the sleeve member (30) in a proximal direction, thereby causing a dispensing of a dose from the drug delivery device (1 ).