Compressor and refrigeration cycle device

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Solution Overview

Problem

Compressors in refrigeration cycle devices face challenges in achieving compactness while maintaining efficient operation and minimizing interference between components, leading to increased suction loss and vibration issues.

Innovation Solution

The compressor design incorporates three suction pipes disposed in a triangular configuration with inclined virtual planes, allowing for a compact accumulator layout that reduces interference and optimizes the flow path cross-sectional areas, thereby enhancing compactness and reducing suction loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the compressor is made compact by reducing component sizes, then the overall size decreases, but suction loss increases and vibration problems worsen

Engineering Contradiction:
Improvecompressor sizeVSAvoidsuction loss
Core Design Contradiction:
Volume of moving objectVSLoss of energy

Solution Approach 1:

The suction pipes are arranged in a triangular configuration in the horizontal plane rather than vertically stacking them, utilizing horizontal space to maintain adequate pipe dimensions while reducing overall compressor height. This dimensional redistribution allows compact vertical footprint without compromising suction pipe flow characteristics

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The three suction pipes are positioned asymmetrically with their centers forming a triangle, where the first suction pipe center is closer to the compressor main body center than the second and third suction pipe centers. This asymmetric arrangement optimizes flow paths for each compression mechanism unit while maintaining compact overall dimensions

Inventive Principle:
Principle #4Asymmetry

2Volume of moving object

If the accumulator is positioned closer to reduce distance, then compactness improves, but interference between suction pipes and compression mechanism units increases

Engineering Contradiction:
Improvecompressor footprintVSAvoidcomponent interference
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The suction pipes are routed through the bottom portion of the accumulator and extend upward to connect with compression mechanism units at different vertical levels. This three-dimensional routing through the bottom of the accumulator minimizes horizontal interference while maintaining compact footprint

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

Each suction pipe is designed as a separate, independently routed conduit with its own curved path, allowing each pipe to be optimized for its specific connection without interfering with others. The pipes penetrate the accumulator bottom at different locations and curve to reach their respective compression mechanism units

Inventive Principle:
Principle #1Segmentation

3Area of stationary object

If suction pipes are arranged in a compact configuration, then device size reduces, but flow path cross-sectional areas decrease increasing suction loss

Engineering Contradiction:
Improveaccumulator base areaVSAvoidsuction loss
Core Design Contradiction:
Area of stationary objectVSLoss of energy

Solution Approach 1:

The suction pipes utilize vertical space by curving upward from the accumulator bottom to reach compression mechanism units at higher elevations. This vertical arrangement allows adequate pipe diameters and flow cross-sections without increasing the horizontal base area of the accumulator

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS11971201B2Compressor and refrigeration cycle device
Publication Date: 2024.04.30 TOSHIBA CARRIER CORP
  • US11971201B2 patent drawing
  • US11971201B2 patent drawing
  • US11971201B2 patent drawing

AI summary

A compressor of an embodiment includes three suction pipes. A first center of a first suction pipe, a second center of a second suction pipe, and a third center of a third suction pipe are positioned at vertices of a triangle. A first distance between the first center and a center of a compressor main body is smaller than a second distance between the second center and the center of the compressor main body and a third distance between the third center and the center of the compressor main body. The first suction pipe is connected to a first suction port on an uppermost side. A second virtual plane on which a central axis of a main curved pipe part of the second suction pipe is disposed and a third virtual plane on which a central axis of a main curved pipe part of the third suction pipe is disposed are inclined to opposite sides from each other with respect to a first virtual plane on which a central axis of a main curved pipe part of the first suction pipe is disposed.