Compressor Assembly with Cam Mechanism for Tire Inflation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing tire pressure medium supply systems face challenges in maintaining reliable and durable rotary feedthroughs, which are prone to contamination and wear, leading to inefficient and costly maintenance, especially when external pressure sources are used.

Innovation Solution

A compressor assembly with a compression chamber on the wheel hub, utilizing a cam mechanism to convert rotational movement into oscillating translatory movement, eliminating the need for rotary feedthroughs by directly supplying pressure medium to the rotating tire cavity, and incorporating a self-centering cam track and annular piston for efficient pressure delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If rotary feedthroughs are used to supply pressure medium to rotating wheels, then pressure medium can be supplied to tire cavities during vehicle operation, but the operational reliability and durability of the rotary feedthroughs deteriorate due to contamination and wear

Engineering Contradiction:
Improveoperational reliability of pressure medium supplyVSAvoidcontamination and wear of rotary feedthroughs
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The invention extracts and eliminates the rotary feedthrough component from the pressure medium supply system. Instead of supplying pressure medium through the rotating wheel assembly, the system uses a compressor mounted on the wheel hub that directly compresses and delivers pressure medium to the tire cavity, removing the problematic rotary feedthrough interface

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The compressor assembly on the hub serves itself by using the rotational movement of the wheel hub to drive the compression mechanism through a cam mechanism. The system automatically supplies pressure medium to the tire cavity without requiring external intervention or complex rotary feedthroughs, making the pressure medium supply self-contained at the rotating location

Inventive Principle:
Principle #25Self-service

2Ease of operation

If external pressure medium sources are used to inflate tire cavities, then tire inflation can be performed manually, but extensive maintenance and pressure checking of all tire cavities are required

Engineering Contradiction:
Improvemanual tire inflation capabilityVSAvoidmaintenance of pressure medium supply system
Core Design Contradiction:
Ease of operationVSEase of repair

Solution Approach 1:

The invention divides the pressure medium supply system into individual autonomous compressor units mounted on each wheel hub. Each compressor serves its corresponding tire cavity independently, eliminating the need for a central pressure medium source and extensive system-wide maintenance. The segmentation allows each unit to be maintained or replaced independently

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each compressor assembly on the hub automatically supplies pressure medium to its associated tire cavity without requiring external intervention. The system performs self-inflation autonomously using the rotational movement of the wheel hub, eliminating the need for manual connection to external pressure sources and reducing maintenance requirements

Inventive Principle:
Principle #25Self-service

3Extent of automation

If vehicle-side pressure medium sources with rotary feedthroughs are used, then autonomous tire inflation during driving is enabled, but the cost and complexity increase to ensure durability

Engineering Contradiction:
Improveautonomous tire inflation during drivingVSAvoidcomplexity of rotary feedthrough design
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The invention removes the complex rotary feedthrough design from the system by placing the compressor directly on the wheel hub. This extraction eliminates the need for complex sealing and rotational supply mechanisms while maintaining autonomous inflation capability during driving

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The cam mechanism acts as an intermediary that converts the rotational movement of the wheel hub into the reciprocating motion required for compression. This intermediary mechanism enables autonomous operation during driving without requiring complex rotary feedthroughs, simplifying the overall system design

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures reliable and autonomous tire inflation with minimal maintenance, providing consistent tire pressure during vehicle operation while reducing wear and maintenance costs by eliminating the need for external pressure sources and rotary feedthroughs.

Implementation Method 1

the compressor assembly comprises a transmission, preferably a cam mechanism, which is configured to convert a rotational movement between the wheel mount and the wheel hub into an oscillating translatory movement of the compressor component

Methodology Applied
Scientific EffectCam mechanism: Cam

Implementation Method 2

a pressure medium that is to be conducted into the tire cavity can be compressed by a reduction in the volume of the compression chamber

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentUS11458783B2Compressor assembly
Publication Date: 2022.10.04 ILLINOIS TOOL WORKS INC
  • US11458783B2 patent drawing
  • US11458783B2 patent drawing
  • US11458783B2 patent drawing

AI summary

The invention relates to a compressor assembly for supplying pressure medium to a tire cavity of a vehicle wheel that can be mounted on a wheel hub which can be mounted on a wheel carrier so as to be rotatable about an axis of rotation. The compressor assembly includes a wheel mount-side transmission component including a cylindrical cam.