Compressor Bleed Valve Filtration for Debris Protection

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Solution Overview

Problem

Debris carried by pressurized air in gas turbine engines can potentially damage compressor bleed valves, leading to operational inconsistencies and reduced reliability.

Innovation Solution

A filtration system is integrated into the compressor bleed valve control system to filter out debris from the pressurized air before it reaches the valve, utilizing a filter configuration that promotes self-cleaning by allowing debris to be discharged when the engine is shut down.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If pressurized air is used to control the compressor bleed valve, then the valve operation is enabled, but debris carried by the pressurized air may damage the valve

Engineering Contradiction:
Improvecompressor bleed valve operabilityVSAvoiddebris damage to valve
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A filter is introduced as an intermediary component between the pressurized air source and the compressor bleed valve. The filter captures debris particles from the pressurized air stream, allowing only clean air to reach the valve actuator, thus protecting the valve from debris damage while maintaining reliable operation

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a filter is added to the pressurized air line, then debris is removed from the air, but the system complexity increases

Engineering Contradiction:
Improvevalve operation consistencyVSAvoidfiltration system structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The filter is integrated into the existing pressurized air distribution system by tapping into the same air line that supplies the valve actuator. This merging approach allows the filter to be installed at a strategic location where it protects the valve without requiring separate air lines or additional complex infrastructure

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The filter is designed to be self-cleaning or easily maintainable through the existing system operations. During engine operation, the continuous flow of pressurized air helps prevent debris accumulation that could block the filter, and the filter can be accessed for maintenance through existing system configurations

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The filtration system enhances the reliability and consistency of compressor bleed valve operation by preventing debris from reaching the valve, reducing the need for maintenance and improving the valve's functionality.

Implementation Method 1

a filter in fluid communication with the second conduit and disposed to filter the second portion of the pressurized air

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Data Source

PatentEP4108896B1Air filtration system and method for compressor bleed valve
Publication Date: 2025.07.30 PRATT & WHITNEY CANADA CORP
  • EP4108896B1 patent drawingFigure 1
  • EP4108896B1 patent drawingFigure 2A
  • EP4108896B1 patent drawingFigure 2B

AI summary

Methods and systems (20) for filtering pressurized air (F) used to control a compressor bleed valve (22) of a gas turbine engine are provided. One method comprises receiving the pressurized air (F) in a conduit (25) via an inlet (26) of the conduit (25), releasing a first portion (F1) of the pressurized air (F) out of the conduit (25) via an outlet (28) of the conduit (25), releasing a second portion (F2) of the pressurized air (F) from the conduit (25) via a port (30) disposed between the inlet (26) and the outlet (28) of the conduit (25), directing the second portion (F2) of the pressurized air (F) from the port (30) to a filter (34) along an upward flow path (36), filtering the second portion (F2) of the pressurized air (F) using the filter (34), and directing the second portion (F2) of the pressurized air (F) from the filter (34) toward the compressor bleed valve (22).