Air Conditioner Compressor Connection Switching During Defrosting

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Solution Overview

Problem

Existing air-conditioning apparatuses face challenges in maintaining energy efficiency in low-load regions and high capacity in high-load regions while ensuring user comfort, as current connection switching methods require compressor shutdowns, impairing comfort functions.

Innovation Solution

An air-conditioning apparatus with a connection switching device that synchronizes the switching of stator windings between delta and star connections with defrosting operations, allowing for efficient energy use without increasing compressor stop frequency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If connection switching is performed by stopping compressor operation, then switching safety is improved, but user comfort deteriorates due to increased compressor stop frequency

Engineering Contradiction:
Improveswitching safetyVSAvoiduser comfort
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system performs connection switching during defrosting operations, which are predetermined maintenance intervals where the compressor is already stopped. By preparing and executing switching actions during these pre-scheduled stop periods, the system avoids additional stops solely for switching purposes, thereby maintaining user comfort while ensuring safe switching conditions.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control device automatically determines optimal switching timing by monitoring defrosting operation status and compressor state. The system self-manages the switching process without requiring manual intervention or additional user-aware stops, using the existing operational patterns of the air conditioner to its advantage.

Inventive Principle:
Principle #25Self-service

2Use of energy by moving object

If stator windings are connected in star configuration, then energy efficiency in low-load region is improved, but high-speed operation capability deteriorates due to induced voltage limits

Engineering Contradiction:
Improveenergy efficiencyVSAvoidrotational speed
Core Design Contradiction:
Use of energy by moving objectVSSpeed

Solution Approach 1:

The system dynamically switches between star and delta connections based on real-time operational conditions, specifically during defrosting cycles. This dynamic reconfiguration allows the motor to adapt its electrical characteristics to match varying speed requirements, optimizing both energy efficiency at low speeds and high-speed capability when needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the electrical connection parameter of the stator windings from fixed to variable. By altering the connection configuration (star/delta) based on operational phase, the system modifies key electrical parameters such as induced voltage and current characteristics to suit different operational requirements.

Inventive Principle:
Principle #35Parameter changes

3Speed

If stator windings are connected in delta configuration, then high-speed operation capability is improved, but energy efficiency in low-load region deteriorates due to increased current and inverter losses

Engineering Contradiction:
Improverotational speedVSAvoidinverter losses
Core Design Contradiction:
SpeedVSLoss of energy

Solution Approach 1:

The system employs dynamic connection switching that adapts the stator winding configuration to operational demands. During defrosting operations, the system transitions to star connection to minimize energy losses, while maintaining delta connection capability for high-speed operations when energy efficiency is less critical.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables energy efficiency in low-load regions and high capacity in high-load regions without compromising user comfort by minimizing compressor stops and optimizing power consumption.

Implementation Method 1

a connection switching device configured to switch connection of stator windings of the electric motor between a first connection state and a second connection state higher in line-to-line voltage than the first connection state

Methodology Applied
Scientific EffectElectrical connection switching (delta-star switching):

Data Source

PatentEP3671057B1Air conditioner
Publication Date: 2023.04.19 MITSUBISHI ELECTRIC CORP
  • EP3671057B1 patent drawingFigure 1
  • EP3671057B1 patent drawingFigure 2
  • EP3671057B1 patent drawingFigure 3

AI summary

An air-conditioning apparatus includes a refrigerant circuit including a compressor, an indoor-side heat exchanger, and an outdoor-side heat exchanger; a drive circuit configured to drive an electric motor; a connection switching device configured to switch connection of stator windings of the electric motor between a first connection state and a second connection state higher in line-to-line voltage than the first connection state; and a controller configured to perform defrosting operation for removing frost formed on the outdoor-side heat exchanger and cause the connection switching device to switch connection. In performing the defrosting operation with the stator windings being in the second connection state, the controller causes the connection switching device to switch the connection of the stator windings from the second connection state to the first connection state.