Compressor Discharge Conduit Mechanical Seal to Replace Brazing
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Solution Overview
Problem
Reliably sealing the interface between a metal refrigerant conduit and a hermetic shell in compressors is labor intensive and expensive, posing a challenge in maintaining a secure refrigerant seal within refrigerator appliances.
Innovation Solution
A sealing connection assembly featuring a housing with a tapered inner surface and a clamp with tabs that securely contacts the discharge conduit, forming a seal without the need for brazing, allowing for a reliable connection between the discharge valve, hermetic shell, and discharge conduit.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If brazing is used to seal the metal refrigerant conduit to the hermetic shell, then a reliable seal is achieved, but the process becomes labor intensive and expensive
Solution Approach 1:
The patent replaces the thermal brazing process with a mechanical sealing system consisting of a seal ring and clamp assembly. The seal ring with tapered outer surface mates with a corresponding tapered inner surface in the housing, creating a mechanical interference fit that provides sealing without requiring brazing operations. This mechanical substitution eliminates labor-intensive thermal processing while maintaining seal reliability.
Solution Approach 2:
The patent introduces a seal ring as an intermediary component between the metal refrigerant conduit and the hermetic shell housing. This seal ring acts as a mediator that facilitates the sealing function without requiring direct brazing between the conduit and shell. The clamp assembly serves as another intermediary that secures the seal ring in place, enabling reliable sealing through mechanical means rather than thermal bonding.
2Reliability
If brazing is used to seal the metal refrigerant conduit to the hermetic shell, then a secure connection is achieved, but manufacturing time and cost increase
Solution Approach 1:
The patent replaces the time-consuming brazing process with a rapid mechanical assembly process. The clamp assembly with tabs that engage with slots in the housing allows for quick installation of the seal ring and securing of the refrigerant conduit. This mechanical fastening system can be assembled much faster than brazing, thereby improving manufacturing efficiency while maintaining connection security.
Solution Approach 2:
The patent divides the sealing system into separate modular components: the seal ring, the clamp assembly, and the housing with integrated mounting features. This segmentation allows each component to be manufactured independently and assembled quickly on the production line, eliminating the need for complex brazing operations and significantly improving manufacturing throughput and productivity.
Data Source
AI summary
A compressor includes a discharge conduit that extends between a discharge valve and a hermetic shell within the hermetic shell. A sealing connection assembly includes a housing mounted to one of the discharge valve and the hermetic shell. An inner surface of the housing has a tapered portion that contracts to a sealing edge. An end portion of the discharge conduit is positioned within the passage of the housing such that an outer surface of the discharge conduit is positioned on and contacts the inner surface of the housing at the sealing edge.


