Compressor Housing Vibration Holder Design

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Solution Overview

Problem

Existing compressors in heat pumps and refrigeration systems experience undesirable vibration transmission, leading to structure-borne and airborne noise due to their mounting configurations, despite the use of damping elements.

Innovation Solution

A holder is connected to the compressor housing in the intermediate area, featuring a collar or belt that supports feet or surfaces, which are attached via elastic elements to a base, optimizing the attachment point to minimize vibration transmission by aligning with the compressor's low-vibration rest line, enhancing stability and noise reduction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If damping elements are used to minimize vibration transmission, then vibration transmission is reduced, but unwanted vibrations are still transmitted to large-area components causing structure-borne and airborne noise

Engineering Contradiction:
Improvevibration transmissionVSAvoidstructure-borne noise
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The patent extracts the harmful vibration transmission path by detaching the compressor from the base plate and suspending it independently using elastic elements. The compressor housing is separated from direct contact with the base plate, removing the transmission path for structure-borne noise while maintaining operational stability through the elastic suspension system.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Elastic elements serve as intermediary components between the compressor housing and the mounting structure. These elastic elements act as vibration isolators that decouple the compressor from the base plate, allowing the compressor to be suspended without rigid connections that would transmit vibrations to large-area components and generate noise.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If the compressor is mounted at the lower end with feet or support points, then the compressor is stable, but vibrations are transmitted to the base plate causing noise

Engineering Contradiction:
Improvemounting stabilityVSAvoidairborne noise
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The patent replaces the traditional mechanical rigid mounting system (feet or support points welded to a bracket) with an elastic suspension system. Instead of rigid mechanical connections that transmit vibrations, elastic elements are used to suspend the compressor, substituting the mechanical transmission path with an elastic isolation mechanism that prevents noise generation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If rigid mounting is used to ensure stability, then the compressor is securely mounted, but vibrations are transmitted causing structure-borne and airborne noise

Engineering Contradiction:
Improvemounting reliabilityVSAvoidvibration transmission
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the mechanical parameter of the mounting connection from rigid to elastic. By introducing elasticity into the mounting system through elastic elements, the connection becomes compliant and capable of absorbing vibrations while maintaining secure attachment. This parameter change allows the mounting to remain reliable while preventing vibration transmission to the base plate.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly reduces vibration transmission to neighboring structures, minimizing noise generation during compressor operation by leveraging the natural low-vibration characteristics of the compressor's intermediate region.

Implementation Method 1

the support (8) is connected to a base (14) or other support structure via at least three feet (11) or support surfaces (11) with the interposition of damping elements (12), in particular made of rubber

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

the support (8) is connected to a base (14) or other support structure via at least three feet (11) or support surfaces (11) with the interposition of damping elements (12)

Methodology Applied
Scientific EffectDamping: Damping

Data Source

PatentEP3988762B1Compressor housing, in particular for a heat pump, with low vibration holder
Publication Date: 2024.05.01 VAILLANT GMBH(DE)
  • EP3988762B1 patent drawingFigure 1~2

AI summary

The invention relates to a compressor (1) with a housing (2) having an upper end (3) and a lower end (4) and a cylindrical intermediate section (5) with a cylinder axis (6), for installation with a vertical cylinder axis (6), wherein a support (8) is provided which is connected to the housing (2) in the cylindrical intermediate section (5), extends from there to below the lower end (4), and terminates in three, four, or more feet (11) or a support area with three, four, or more contact surfaces. The support (8) is preferably connected to the housing (2) approximately in the middle of the intermediate section (5), particularly preferably in a low-vibration section (7) near a compressor equilibrium line (15) determined by tests and/or calculations.The present invention makes it possible to keep a compressor (1) low in vibration, so that during its operation hardly any vibrations are transmitted to other structures that could generate unwanted airborne noise.