Compressor Jacket Attenuates Noise via Layered Acoustic Absorption

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Solution Overview

Problem

Compressors in heat transfer systems, such as heat pumps and air conditioners, generate significant noise due to valve vibrations and resonance, which can be bothersome and affect performance.

Innovation Solution

A three-layer compressor jacket is designed to be positioned around the compressor and accumulator, comprising a base layer, a middle layer with high-density fiber glass for tonal sound attenuation, and an outer layer to further absorb sound energy, thereby reducing noise emissions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a compressor is used to compress refrigerant gas in a heat transfer system, then heat transfer efficiency is improved, but noise levels increase due to valve vibrations and resonance

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoidnoise levels
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

A three-layer acoustic jacket is introduced as an intermediary component between the compressor and the surrounding environment. The jacket includes an inner layer with acoustic absorption material, a middle layer with vibration damping material, and an outer layer for structural support. This mediator absorbs and dampens the noise and vibrations generated by the compressor without interfering with its heat transfer function.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent converts the harmful noise and vibrations generated by the compressor into a design opportunity by implementing acoustic absorption and vibration damping layers. The vibration damping material in the middle layer transforms vibrational energy into heat through internal friction, while the acoustic absorption material in the inner layer converts sound energy into thermal energy, effectively converting harmful acoustic and mechanical energy into harmless thermal energy.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Object-generated harmful factors

If acoustic absorption material is added to reduce noise, then noise attenuation is improved, but device complexity increases

Engineering Contradiction:
Improvenoise attenuationVSAvoiddevice complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The acoustic jacket is segmented into three distinct layers, each with a specific function: the inner layer for acoustic absorption, the middle layer for vibration damping, and the outer layer for structural support. This segmentation allows each layer to be optimized for its specific purpose while maintaining overall simplicity. The modular structure makes the complex noise reduction function manageable and manufacturable.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs composite material construction by combining different types of materials in a layered structure. The inner layer uses acoustic absorption material (such as foam or fiber materials), the middle layer uses vibration damping material (such as rubber or viscoelastic compounds), and the outer layer uses structurally sound material (such as metal or rigid plastic). This composite approach achieves superior noise attenuation while keeping each individual layer relatively simple.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The compressor jacket effectively attenuates both broadband and tonal noise by absorbing sound energy and converting it into heat, resulting in a significant reduction in noise levels, as demonstrated by sound graph comparisons before and after implementation.

Implementation Method 1

a middle layer with high-density fiber glass for tonal sound attenuation

Methodology Applied
Scientific EffectAcoustic absorption: Acoustic Absorption

Implementation Method 2

absorbing sound energy and converting it into heat

Methodology Applied
Scientific EffectViscous heating: Viscous Heating

Implementation Method 3

an outer layer to further absorb sound energy

Methodology Applied
Scientific EffectAcoustic absorption: Acoustic Absorption

Implementation Method 4

absorbing sound energy and converting it into heat

Methodology Applied
Scientific EffectDamping: Damping

Data Source

PatentUS20250166595A1Sound attenuating compressor jacket
Publication Date: 2025.05.22 RHEEM MFG CO
  • US20250166595A1 patent drawing
  • US20250166595A1 patent drawing
  • US20250166595A1 patent drawing

AI summary

A jacket is disclosed for use with a compressor of a heat transfer system. The compressor is configured to operate and emit sound over a frequency band during operation. The jacket includes: an inner wall configured to surround the compressor, a middle layer, and an outer layer. The inner wall includes a first material and has a plurality of openings configured to attenuate a first volume of a first frequency within the frequency band of the sound. The middle layer is configured to surround the inner wall and includes a second material configured to attenuate a second volume of a second frequency within the frequency band of the sound. The outer layer is configured to surround the middle layer.