Compressor Jacket Attenuates Noise via Layered Acoustic Absorption
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Compressors in heat transfer systems, such as heat pumps and air conditioners, generate significant noise due to valve vibrations and resonance, which can be bothersome and affect performance.
Innovation Solution
A three-layer compressor jacket is designed to be positioned around the compressor and accumulator, comprising a base layer, a middle layer with high-density fiber glass for tonal sound attenuation, and an outer layer to further absorb sound energy, thereby reducing noise emissions.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If a compressor is used to compress refrigerant gas in a heat transfer system, then heat transfer efficiency is improved, but noise levels increase due to valve vibrations and resonance
Solution Approach 1:
A three-layer acoustic jacket is introduced as an intermediary component between the compressor and the surrounding environment. The jacket includes an inner layer with acoustic absorption material, a middle layer with vibration damping material, and an outer layer for structural support. This mediator absorbs and dampens the noise and vibrations generated by the compressor without interfering with its heat transfer function.
Solution Approach 2:
The patent converts the harmful noise and vibrations generated by the compressor into a design opportunity by implementing acoustic absorption and vibration damping layers. The vibration damping material in the middle layer transforms vibrational energy into heat through internal friction, while the acoustic absorption material in the inner layer converts sound energy into thermal energy, effectively converting harmful acoustic and mechanical energy into harmless thermal energy.
2Object-generated harmful factors
If acoustic absorption material is added to reduce noise, then noise attenuation is improved, but device complexity increases
Solution Approach 1:
The acoustic jacket is segmented into three distinct layers, each with a specific function: the inner layer for acoustic absorption, the middle layer for vibration damping, and the outer layer for structural support. This segmentation allows each layer to be optimized for its specific purpose while maintaining overall simplicity. The modular structure makes the complex noise reduction function manageable and manufacturable.
Solution Approach 2:
The patent employs composite material construction by combining different types of materials in a layered structure. The inner layer uses acoustic absorption material (such as foam or fiber materials), the middle layer uses vibration damping material (such as rubber or viscoelastic compounds), and the outer layer uses structurally sound material (such as metal or rigid plastic). This composite approach achieves superior noise attenuation while keeping each individual layer relatively simple.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The compressor jacket effectively attenuates both broadband and tonal noise by absorbing sound energy and converting it into heat, resulting in a significant reduction in noise levels, as demonstrated by sound graph comparisons before and after implementation.
Implementation Method 1
a middle layer with high-density fiber glass for tonal sound attenuation
Implementation Method 2
absorbing sound energy and converting it into heat
Implementation Method 3
an outer layer to further absorb sound energy
Implementation Method 4
absorbing sound energy and converting it into heat
Data Source
AI summary
A jacket is disclosed for use with a compressor of a heat transfer system. The compressor is configured to operate and emit sound over a frequency band during operation. The jacket includes: an inner wall configured to surround the compressor, a middle layer, and an outer layer. The inner wall includes a first material and has a plurality of openings configured to attenuate a first volume of a first frequency within the frequency band of the sound. The middle layer is configured to surround the inner wall and includes a second material configured to attenuate a second volume of a second frequency within the frequency band of the sound. The outer layer is configured to surround the middle layer.


