Compressor Oil Level Sensing Using Capacitance Feedback Control

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Solution Overview

Problem

Existing oil level detecting devices for compressors in air conditioning systems are inefficient as they require frequent oil collection operations, leading to energy wastage and compressor downtime due to difficulty in accurately monitoring oil levels.

Innovation Solution

An oil level detecting device with a detector and controller system that uses capacitance-sensing electrode plates to monitor oil levels in real-time, providing a control signal for maintaining optimal oil levels, thereby reducing unnecessary oil collection operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional oil level detection methods are used, then the system can operate continuously, but the oil level monitoring is inaccurate leading to frequent unnecessary oil collection operations

Engineering Contradiction:
Improveoil level monitoring accuracyVSAvoidenergy consumption from frequent oil collection
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The patent replaces traditional mechanical oil level detection methods with a capacitive sensing system. The detection unit uses capacitor plates that detect oil level through changes in capacitance values, eliminating the need for mechanical sensors or visual inspection methods. This substitution enables continuous, accurate, and contactless monitoring of oil levels, directly resolving the contradiction by providing precise measurement without triggering unnecessary oil collection operations.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent implements a feedback control system where the detection unit continuously monitors oil level capacitance values and provides real-time feedback to the control unit. The control unit compares detected values against reference ranges and automatically triggers oil collection only when actually needed. This closed-loop feedback mechanism eliminates the energy waste from frequent unnecessary operations while maintaining accurate oil level monitoring.

Inventive Principle:
Principle #23Feedback

2Reliability

If traditional oil level detection methods are used, then the system structure remains simple, but compressor downtime increases due to inaccurate monitoring

Engineering Contradiction:
Improvecompressor operational reliabilityVSAvoidcompressor downtime for oil collection
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The capacitive detection system replaces unreliable mechanical or visual oil level detection methods. By measuring capacitance changes caused by oil level variations, the system provides reliable, continuous monitoring that accurately determines when oil collection is actually needed. This substitution significantly reduces compressor downtime by preventing both unnecessary and overdue oil collection operations.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent enables continuous oil level monitoring through the capacitive sensing system, which operates without interruption throughout compressor operation. The detection unit continuously measures capacitance values, and the control unit continuously processes this data to determine optimal oil collection timing. This continuous monitoring ensures the compressor operates reliably without unnecessary interruptions while maintaining proper oil levels.

Inventive Principle:
Principle #20Continuity of useful action

3Quantity of substance

If frequent oil collection operations are performed, then oil level is maintained, but energy is wasted and operational efficiency decreases

Engineering Contradiction:
Improveoil level maintenanceVSAvoidcompressor operational efficiency
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The feedback control system continuously monitors actual oil levels through capacitance measurements and compares them against reference ranges. Oil collection operations are triggered only when the detected oil level falls below the acceptable threshold, ensuring oil quantity is maintained without unnecessary operations. This precise feedback control directly improves productivity by eliminating energy-wasting frequent oil collection while maintaining proper oil levels.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The capacitive detection system and automated control work together to enable the system to self-monitor and self-regulate oil levels without external intervention. The detection unit automatically detects oil level changes, the control unit processes the information, and triggers oil collection only when genuinely needed. This self-service capability maintains proper oil quantity while maximizing operational efficiency by eliminating unnecessary manual interventions.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces energy consumption and compressor downtime by ensuring accurate and timely oil level monitoring, optimizing oil usage and extending compressor operational efficiency.

Implementation Method 1

an oil level detecting device which includes a detector having a supporting portion configured to be attached to the case and a detecting portion protruding inside the case, of which a property varies according to an oil level in the case; and a signal processor including an electronic element having a reference property, comparing the property of the detecting portion with the reference property of the electronic element and outputting a control signal according to a comparison result

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUSRE46091E1Oil level detecting device for a compressor and an air conditioning system having the same
Publication Date: 2016.08.02 LG ELECTRONICS INC
  • USRE46091E1 patent drawing
  • USRE46091E1 patent drawing
  • USRE46091E1 patent drawing

AI summary

An oil level detecting device for a compressor and an air conditioning system having the same are provided. The oil level detecting device may be provided in a compressor including a compression device that introduces and compresses a working fluid, a driving device mechanically connected to the compression device that operates the compression device, and a case that accommodates the compression device and the driving device thereinside and having an oil storage space that stores oil at a lower portion thereof. The oil level detecting device may include a detector including a supporting portion configured to be attached to the case and a detecting portion that protrudes inside the case. At least one property of the detecting portion may vary according to an oil level inside the case. The oil level detecting device may also include a signal processor including an electronic element having at least one reference property. The signal processor may compare the at least one property of the detecting portion with the at least one reference property of the electronic element and outputs a control signal according to the result.