Gas Turbine Compressor Particulate Offtake System

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Solution Overview

Problem

Gas turbine engines operating in harsh conditions face damage and efficiency reduction due to ingested particulates, such as sand or ash, which block air flow, erode components, and reduce turbine efficiency.

Innovation Solution

A gas turbine engine design incorporating a compressor with a fluidic opening and a particulate offtake system, where a controller regulates a particulate offtake valve to expel ingested particulates during specific operational phases like takeoff and landing, reducing their impact on compressor and turbine components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If the gas turbine engine operates in harsh conditions with particulate ingestion, then the engine can maintain continuous operation, but the turbine components suffer from erosion and blockage reducing efficiency and lifespan

Engineering Contradiction:
Improveengine operation durationVSAvoidturbine component reliability
Core Design Contradiction:
Duration of action of stationary objectVSReliability

Solution Approach 1:

The patent extracts harmful particulates from the engine system by providing a dedicated extraction path through the compressor casing. The fluidic opening and associated piping system remove particulates from the compressed air stream before they reach the turbine, thereby protecting turbine components from erosion and blockage while allowing continuous engine operation.

Inventive Principle:
Principle #2Taking out (Extraction)

2Device complexity

If particulates are allowed to flow through the compressor and turbine, then the engine structure remains simple, but the turbine blades and vanes suffer from coating damage and efficiency losses

Engineering Contradiction:
Improvecompressor structure complexityVSAvoidparticulate damage to turbine
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The patent introduces an intermediary particulate removal system between the compressor and turbine. This intermediary system includes a fluidic opening in the compressor casing that provides a separate extraction path for particulates, allowing them to be removed from the main airflow without requiring fundamental changes to the compressor or turbine structures.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If a particulate removal system is implemented, then turbine component protection is improved, but the compressor system complexity and additional components increase

Engineering Contradiction:
Improveturbine component reliabilityVSAvoidcompressor system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements a multi-functional approach where the compressor casing serves dual purposes: maintaining compression function while incorporating a fluidic opening for particulate extraction. The system integrates particulate removal into the existing compressor structure rather than adding completely separate equipment, thereby protecting turbine components while minimizing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The particulate offtake system effectively reduces the impact of ingested particulates, increasing engine operation duration and efficiency by minimizing erosion and flow path blockages, thereby extending maintenance intervals and maintaining performance.

Implementation Method 1

The compressor rotors may naturally force air and the particulates into the fluidic opening due to centrifugal forces

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Implementation Method 2

the fluidic opening is configured to receive the particulate flowing through the compressor and thereby redirect the particulate to a particulate offtake

Methodology Applied
Scientific EffectFluid flow:

Data Source

PatentUS11713722B2Gas turbine engine compressor particulate offtake
Publication Date: 2023.08.01 ROLLS ROYCE CORP
  • US11713722B2 patent drawing
  • US11713722B2 patent drawing
  • US11713722B2 patent drawing

AI summary

In general, techniques are described by which to provide a turbine engine compressor particulate offtake. A gas turbine engine comprising a compressor may perform the techniques. The compressor may comprise a plurality of compressor stages, where each compressor stage comprises a circumferential row of stator vanes and a rotor. The compressor may also include an outer circumferential casing that defines a fluidic opening within or between adjacent compressor stages. The fluidic opening may be configured to receive particulate flowing and air through the compressor and output the particulate and air outside of the gas turbine engine. The gas turbine engine also includes a combustor in series flow downstream of the compressor, and a turbine in series flow downstream of the combustor.