Compressor Piston Sealing Structure for Wobble-Induced Leak Reduction

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Solution Overview

Problem

Existing compressors, particularly piston compressors in vehicles, suffer from leaks due to wobbling movements between the piston and cylinder, leading to inefficiencies and noise, and existing seals do not adequately address these issues in a compact and robust design.

Innovation Solution

A compressor design featuring a piston with a first and second compression chamber connected by a pressurizable connecting line, utilizing an annular sealing body with a profile base held between a step-side piston ring and a compression chamber-side retaining ring, ensuring a pressure-tight seal despite wobbling movements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a rigid connection between connecting rod and piston is used, then structural stability is improved, but leaks occur due to wobbling movement between piston and cylinder

Engineering Contradiction:
Improvestructural stabilityVSAvoidsealing reliability
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent employs a flexible membrane seal (薄的膜状密封结构) that can deform to accommodate the wobbling movement between the piston and cylinder while maintaining sealing effectiveness. This flexible membrane compensates for the relative inclination or tilting that occurs during operation, preventing leaks without requiring a more complex rigid sealing system.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The sealing approach changes from rigid geometric fitting to flexible deformation-based sealing. The membrane seal's ability to change its shape and conform to the varying gap between piston and cylinder during wobbling motion allows effective sealing despite the dynamic conditions created by the rigid connecting rod-piston connection.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If seals are added to counteract leaks from wobbling movement, then sealing reliability is improved, but device complexity increases

Engineering Contradiction:
Improvesealing reliabilityVSAvoidsealing structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Instead of multiple rigid seals and retaining rings, the patent uses a single flexible membrane seal that naturally adapts to the wobbling movement. This simplifies the sealing structure by eliminating the need for complex seal assemblies, retaining rings, and multiple sealing interfaces that would be required to achieve the same sealing effect with rigid components.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The flexible membrane seal is self-adjusting and automatically compensates for the varying gap between piston and cylinder during operation. It requires no additional adjustment mechanisms, retaining rings, or complex mounting structures, as the membrane's flexibility allows it to self-seal the leakage paths created by wobbling movement.

Inventive Principle:
Principle #25Self-service

3Volume of moving object

If a compact two-stage compressor design is used, then volume is reduced, but robustness decreases due to increased susceptibility to leaks and noise

Engineering Contradiction:
Improvecompressor volumeVSAvoidstructural robustness
Core Design Contradiction:
Volume of moving objectVSStrength

Solution Approach 1:

The flexible membrane seal provides effective sealing in the compact two-stage compressor design without requiring additional structural reinforcements or larger clearance volumes. This maintains the compactness of the design while preventing leaks that would otherwise compromise robustness. The membrane's ability to accommodate wobbling movement eliminates the need for oversized clearance volumes that would be required with rigid sealing approaches.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent converts the harmful effect of wobbling movement (which causes leaks in rigid designs) into a beneficial feature by using the flexible membrane's deformation capability. The same wobbling motion that creates leakage paths in rigid systems is accommodated by the membrane's flexibility, allowing the compact design to maintain robustness without increasing volume or adding complex sealing mechanisms.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Data Source

PatentEP4326987B1Piston, compressor, compressed-air supply system, vehicle, and method for operating a compressed-air supply system
Publication Date: 2025.07.23 ZF CV SYST EURO BV
  • EP4326987B1 patent drawingFigure 1
  • EP4326987B1 patent drawingFigure 2A~2B
  • EP4326987B1 patent drawingFigure 3A~3B

AI summary

The invention relates to a piston (1112) for a compressor (1100), wherein the piston (1112) has: -a first end side (113), which can be subjected to pressure and is intended to be directed, during operation, towards a first compression volume (104) of the compressor (1100), and a second end side (115), which can be subjected to pressure, is located opposite the first end side (113) and is intended to be directed, during operation, towards a second compression volume (106) of the compressor (1100), wherein the first compression volume (104) and the second compression volume (106) are connected to one another via a connecting line (122), which can be subjected to pressure, and - the first end side (113) is in the form of a complete, full-surface-area side (114) and the second end side (115) is in the form of an annular, stepped side (116), wherein, on the second end side (115), the piston (1112) bears a sealing arrangement (1001, 1002, 1003, 1004, 1005, 1006) or at least one seal (1138), which seals the first compression volume (104) in relation to the second compression volume (106). According to the invention, provision is made - for an annular sealing body (1139), in the form of a sealing sleeve (1021, 1022, 1023, 1024, 1025, 1026) of the sealing arrangement (1001, 1002, 1003, 1004, 1005, 1006), to be retained in a pressure-tight manner, by way of a profile base, on the stepped side (116), that is to say between a step-side piston ring (1011, 1012, 1013, 1014, 1015, 1016), which is arranged on the second end side (115), and a compression-volume-side retaining ring (1031, 1032, 1033, 1034, 1035, 1036).