Air Compressor Removable Tank Connection Mechanism
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Solution Overview
Problem
Existing air compressors for construction sites are inefficient due to the fixed connection of main and extension tanks, which results in unnecessary weight and space occupation, especially in limited workspaces, as they cannot be easily separated or adjusted according to the required air capacity.
Innovation Solution
An air compressor design featuring a main tank, an extension tank, a removably connected pipeline, and a fastening unit with a shock-absorbing member that allows easy attachment and detachment of the extension tank, using a flexible hose for the connection pipeline and a fastening unit with a box-shaped engaging mechanism for secure and efficient operation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the main tank and extension tank are fixedly connected with a metal pipe to prevent air leakage, then connection reliability is improved, but ease of operation deteriorates because the user cannot freely connect or disconnect the tanks
Solution Approach 1:
The air compressor system is divided into separable modules: the main tank and extension tank can be independently connected or disconnected. The connection pipeline is designed as a detachable component with coupling mechanisms, allowing the system to be segmented into transportable units while maintaining functional integrity when assembled.
Solution Approach 2:
The connection system transitions from a fixed, static connection to a dynamic, adjustable connection. The coupling mechanism allows the connection state to change between connected and disconnected based on operational needs, enabling the system to adapt its configuration dynamically rather than being locked in a fixed state.
2Adaptability or versatility
If five tanks are always used in a set to ensure sufficient air capacity for large work areas, then adaptability to different work conditions is improved, but weight increases all the time even for sites with small air consumption
Solution Approach 1:
The tank system is segmented into a main tank and detachable extension tanks, allowing the user to carry only the necessary components to the worksite. For small projects, only the lightweight main tank needs to be transported. For larger projects requiring more air capacity, extension tanks can be attached at the site, avoiding the need to always transport the full five-tank configuration.
Solution Approach 2:
The system configuration is made dynamic and adjustable based on project requirements. Users can adapt the system by adding or removing extension tanks according to the specific air consumption needs of each job site, rather than being constrained to a fixed five-tank configuration for all situations.
3Quantity of substance
If the main body of the air compressor includes five tanks connected together, then air storage capacity is improved for large work areas, but the occupying place and space requirement increase
Solution Approach 1:
The air storage system is segmented into a compact main tank and separate extension tanks that can be detached. When only the main tank is used, the occupying space is minimized. Extension tanks can be added at the worksite when more air capacity is needed, allowing the system to scale its physical footprint according to actual requirements rather than always occupying the space of a five-tank configuration.
4Reliability
If a metal pipe is used to connect tanks to prevent air leakage, then connection reliability is improved, but device complexity increases because the connection cannot be easily removed or reconfigured
Solution Approach 1:
The connection system is segmented into standardized coupling components that interface between the main tank and extension tanks. These couplings use simple, repeatable connection mechanisms (such as bayonet-style or threaded connections) that maintain sealing reliability while allowing easy assembly and disassembly, avoiding the complexity of permanent welds or complex fastening systems.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This design allows for flexible adjustment of air capacity based on site needs, simplifies replacement work, enhances handling and procurement efficiency, reduces weight and space occupation, and provides effective noise and vibration absorption.
Implementation Method 1
a shock absorbing member surrounding the attachment member. The shock absorbing member is used as a leg portion of a main body of the air compressor
Data Source
AI summary
An air compressor includes a compression machine configured to generate compression air, a main tank configured to store therein the compression air, an extension tank configured to store therein the compression air, a connection pipeline provided between the main tank and the extension tank to be removably inserted thereto, and a fastening unit configured to releasably connect the main tank and the extension tank with each other.