Third Stage Compressor Rotor Blade Airfoil Optimization

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current compressor designs for gas turbine engines face inefficiencies in compressing gases due to suboptimal airfoil profiles, particularly in specific stages of multi-stage axial compressors, which affect overall system performance and energy transfer.

Innovation Solution

The development of optimized airfoil profiles for compressor rotor blades and stator vanes, defined by specific Cartesian coordinate values, which enhance compression efficiency by matching velocities and turning speeds, and are tailored for specific stages of the compressor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional airfoil profiles are used in compressor rotor blades, then the design is simpler and easier to manufacture, but compression efficiency and energy transfer are suboptimal

Engineering Contradiction:
Improvecompression efficiencyVSAvoidairfoil profile complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by precisely modifying the geometric parameters of the airfoil profile using specific Cartesian coordinate values. This optimization of shape parameters improves compression efficiency and energy transfer while maintaining manufacturability through defined coordinate specifications.

Inventive Principle:
Principle #35Parameter changes

2Power

If optimized airfoil profiles with specific coordinate values are implemented, then energy transfer and pressure increase are improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improveenergy transferVSAvoidcoordinate value precision
Core Design Contradiction:
PowerVSManufacturing precision

Solution Approach 1:

The patent specifies precise parameter changes through defined Cartesian coordinate values (X, Y, Z) that optimize energy transfer and power characteristics. The coordinates are provided with specific precision levels to balance manufacturing feasibility with performance optimization.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If stage-specific airfoil profiles are used, then operational performance at each compressor stage is optimized, but the overall system complexity increases

Engineering Contradiction:
Improveoperational performanceVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies local quality by providing different optimized airfoil profiles tailored to specific compressor stages (e.g., third stage rotor blade). Each stage receives a customized profile with specific coordinate values optimized for its local operating conditions, improving overall system performance despite increased complexity.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS10781825B2Airfoil shape for third stage compressor rotor blade
Publication Date: 2020.09.22 GE INFRASTRUCTURE TECH LLC
  • US10781825B2 patent drawing
  • US10781825B2 patent drawing
  • US10781825B2 patent drawing

AI summary

A system is provided, including an airfoil. The airfoil includes a first suction portion of a nominal airfoil profile substantially in accordance with Cartesian coordinate values of X, Y, and Z of a suction side as set forth in TABLE I to a maximum of three decimal places, wherein the X and Y values of the suction side are coordinate values that couple together to define suction side sections of the first suction portion of the nominal airfoil profile at each Z coordinate value, the suction side sections of the first suction portion of the nominal airfoil profile are coupled together to define the first suction portion, the airfoil includes an airfoil length along a Z axis, the first suction portion comprises a first portion length along the Z axis, the first portion length is less than or equal to the airfoil length, and the Cartesian coordinate values of X, Y, and Z are non-dimensional values convertible to dimensional distances.