Centrifugal Compressor Shroud Piece Foreign Matter Protection

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Solution Overview

Problem

In centrifugal compressors, the split surfaces between the first and second compressor housings are exposed, allowing foreign matter to enter the compressor housing, which is a problem that existing designs fail to adequately address.

Innovation Solution

A centrifugal compressor design that includes a scroll housing with a shroud piece attached radially inside the scroll flow path, featuring a throttling portion in the gap between the scroll housing and the shroud piece, and a seal to prevent foreign matter entry, with the shroud piece made of abradable material to reduce the gap with the compressor impeller.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the compressor housing is divided into first and second housings with a gap, then assembly flexibility and maintenance accessibility are improved, but foreign matter can enter through exposed split surfaces

Engineering Contradiction:
Improveassembly flexibilityVSAvoidforeign matter entry
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

A shroud piece is introduced as an intermediary component between the first and second compressor housings. This shroud piece covers the split surfaces where the housings connect, preventing foreign matter from entering through the gap while still allowing the housings to be assembled separately for maintenance and assembly flexibility.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the shroud piece is made of abradable material, then the gap between the shroud piece and compressor impeller is reduced through wear, but the shroud piece requires periodic replacement

Engineering Contradiction:
Improvegap reduction through wearVSAvoidshroud piece service life
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The shroud piece is made of abradable material, which changes the physical parameter of the material surface over time through wear. This wear process naturally reduces the gap between the shroud piece and the compressor impeller, improving sealing and preventing foreign matter entry, though the material degrades and requires eventual replacement.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If a seal is arranged between the scroll housing and shroud piece, then foreign matter entry is prevented, but device complexity increases

Engineering Contradiction:
Improveforeign matter entry preventionVSAvoidseal component addition
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

Instead of adding a separate seal component, the invention extracts the sealing function from a distinct part and integrates it into the shroud piece itself. The shroud piece's outer surface is designed to directly contact and seal against the scroll housing, eliminating the need for additional seal components while preventing foreign matter entry.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS12012958B2Centrifugal compressor
Publication Date: 2024.06.18 IHI CORP
  • US12012958B2 patent drawing
  • US12012958B2 patent drawing
  • US12012958B2 patent drawing

AI summary

A centrifugal compressor includes: a scroll housing including a scroll flow path; a shroud piece attached to the scroll housing at a position radially inside the scroll flow path and including a shroud portion that faces a compressor impeller in a radial direction; and a throttling portion arranged in a gap formed between the scroll housing and the shroud piece.