Compressor Speed Control to Reduce Air Conditioner Thermo-Start/Stop

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Solution Overview

Problem

Existing air conditioning systems face challenges in reducing the frequency of compressor start/stop cycles (thermo-start/stop) while avoiding excess air conditioning capacity and associated increased power consumption or reduced efficiency.

Innovation Solution

Implementing a controller that adjusts the compressor's rotation speed based on request values from indoor units, prioritizing decrease in air conditioning capacity when indoor temperatures are within a threshold range of the target temperature, and switching to normal rotation speed control when temperatures deviate, to maintain efficient operation and reduce thermo-start/stop frequency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a time in which stopping of the compressor is prohibited is set to reduce the frequency of outdoor thermo-off, then the frequency of thermo-start/stop can be reduced, but the compressor might not be stopped even when the air conditioning capacity requested by each indoor unit decreases and the indoor temperature becomes a temperature not wanted for air conditioning operations, causing air conditioning operation in a state of excess air conditioning capacity to continue

Engineering Contradiction:
Improvefrequency of thermo-start/stopVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent applies dynamics by making the compressor stop prohibition time variable rather than fixed. The control unit dynamically adjusts the prohibition time based on the aggregate request values from multiple indoor units, allowing the system to adapt to changing air conditioning demands and avoid both excessive start/stop cycles and prolonged excess capacity operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements feedback by continuously monitoring the aggregate request values from multiple indoor units and using this information to adjust the compressor stop prohibition time. This feedback mechanism ensures the compressor operation aligns with actual air conditioning needs, preventing both unnecessary stops and prolonged excess capacity operation.

Inventive Principle:
Principle #23Feedback

2Use of energy by moving object

If the prohibiting time is set short to allow more frequent outdoor thermo-off, then it might be possible to stop the compressor when air conditioning capacity decreases, but it might not be possible to suppress the occurrence of outdoor thermo-off and sufficiently reduce the frequency of thermo-start/stop

Engineering Contradiction:
Improveair conditioning capacity efficiencyVSAvoidfrequency of thermo-start/stop
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The system dynamically adjusts the prohibition time based on real-time aggregate demand from indoor units, allowing flexible response to changing conditions rather than using a fixed short or long prohibition time.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of prohibition time based on the aggregate request values from indoor units. When demand is high, the prohibition time is extended; when demand is low, it is shortened, optimizing both start/stop frequency and capacity efficiency.

Inventive Principle:
Principle #35Parameter changes

3Power

If the rotation speed of the compressor is controlled on the basis of request values from indoor units requesting an increase in air conditioning capacity, then the air conditioning capacity can be increased to meet demand, but the frequency of outdoor thermo-off cannot be reduced when indoor temperatures are close to target temperatures

Engineering Contradiction:
Improveair conditioning capacityVSAvoidfrequency of outdoor thermo-off
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The control method dynamically switches between two control strategies based on temperature conditions: using request values for increasing capacity when temperatures are far from target, and using request values for decreasing capacity when temperatures are close to target, thereby optimizing both capacity response and start/stop frequency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system takes preliminary action by setting the prohibition time before outdoor thermo-off occurs, preventing the compressor from stopping when it would be beneficial to continue operation at reduced capacity, thus reducing thermo-start/stop frequency.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP3236169B1Air-conditioning device
Publication Date: 2018.10.03 DAIKIN INDUSTRIES LTD
  • EP3236169B1 patent drawingFigure 1
  • EP3236169B1 patent drawingFigure 2
  • EP3236169B1 patent drawingFigure 3

AI summary

A controller (8) of an air conditioning apparatus (1) performs a start/stop frequency-reducing rotation speed control in which the rotation speed of a compressor (21) is controlled on the basis of request values from indoor units requesting a decrease in air conditioning capacity, disregarding request values from indoor units requesting an increase in air conditioning capacity, when each indoor temperature at all indoor units (4a, 4b, 4c) performing air conditioning operation is within a scope of a prescribed threshold temperature range surrounding a target indoor temperature at each indoor unit (4a, 4b, 4c) performing air conditioning operation.