Hybrid Electric Compressor Stability Control via Spool Power Transfer

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Solution Overview

Problem

Existing gas turbine engines face challenges in maintaining compressor stability while minimizing the use of engine bleeds, which can impact performance and efficiency, and active control of variable stator vanes can lead to increased inter-turbine temperatures and reduced engine lifespan.

Innovation Solution

A hybrid electric propulsion system that transfers power between the electric generator of the low speed spool and the electric motor of the high speed spool, using a controller to manage power transfers and adjust vane angles to maintain compressor stability without changing the output of the low pressure compressor vane actuator, thereby reducing exhaust gas temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If engine bleeds are used to extract engine bleed air to maintain compressor stability, then compressor stability is improved, but engine performance and efficiency deteriorate

Engineering Contradiction:
Improvecompressor stabilityVSAvoidengine performance and efficiency
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

The patent extracts the function of maintaining compressor stability from the traditional engine bleed system and transfers it to a dedicated compressor stability control system using variable stator vanes. This separates the stability control function from the main engine flow path, allowing stability maintenance without extracting bleed air that would reduce engine performance.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces variable stator vanes as an intermediary mechanism between the compressor inlet and the compressor stages. These vanes actively control airflow angles and distribution, providing stability enhancement without directly removing air from the engine core flow path, thus avoiding the performance penalty associated with engine bleeds.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If active control of variable stator vanes is used to improve air flow and prevent stalling, then compressor stability is improved, but inter-turbine temperatures increase and engine lifespan is reduced

Engineering Contradiction:
Improvecompressor stabilityVSAvoidinter-turbine temperatures
Core Design Contradiction:
Stability of the object's compositionVSTemperature

Solution Approach 1:

The patent employs dynamically adjustable variable stator vanes that can change their angle of attack in real-time based on operating conditions. This dynamic control optimizes airflow through the compressor stages across different power settings, maintaining stability margins without creating excessive temperature rises that would occur with fixed or less adaptive vane configurations.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the geometric parameters of the airflow path by adjusting vane angles to optimize compressor performance. By modifying the flow direction and distribution parameters through variable stator vanes, the system achieves improved stability and reduced temperature rise compared to conventional fixed-geometry compressors or those using engine bleeds.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If variable stator vanes are controlled to maintain compressor stability, then air flow and stalling prevention are improved, but exhaust gas temperatures increase

Engineering Contradiction:
Improvecompressor stabilityVSAvoidexhaust gas temperatures
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The patent utilizes variable stator vane angle adjustments to optimize the compressor's pressure ratio and airflow characteristics. By changing the geometric parameters of the compressor inlet and intermediate stages, the system improves stability and reduces downstream temperatures, including exhaust gas temperatures, compared to conventional control methods.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances compressor stability and reduces inter-turbine temperatures, improving engine efficiency and lifespan by dynamically managing power between spools and adjusting vane angles, while maintaining constant thrust.

Implementation Method 1

transfers power between the electric generator of the low speed spool and the electric motor of the high speed spool

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP3767090B2Compressor operability control for hybrid electric propulsion
Publication Date: 2025.11.26 RTX CORP
  • EP3767090B2 patent drawingFigure 1
  • EP3767090B2 patent drawingFigure 2
  • EP3767090B2 patent drawingFigure 3

AI summary

A hybrid electric propulsion system (100) includes a gas turbine engine (120) having a low speed spool (30) and a high speed spool (32). The low speed spool includes a low pressure compressor (44) and turbine (46), and the high speed spool includes a high pressure compressor (52) and turbine (54). The hybrid electric propulsion system includes an electric generator (213A) configured to extract power from the low speed spool (30), an electric motor (212B) configured to augment rotational power of the high speed spool (32), and a controller (256). The controller is operable to determine (602) a target operating condition of the low pressure compressor (44) to achieve a compressor stability margin in the gas turbine engine, determine (604) a current operating condition of the low pressure compressor (44), and control (606) a power transfer between the electric generator (213A) of the low speed spool (30) and the electric motor (212B) of the high speed spool (32) to adjust the current operating condition based on the target operating condition.