Inverter Linear Compressor Stroke Control for Refrigerator Cooling

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Solution Overview

Problem

Conventional refrigerators with inverter linear compressors lack efficient control mechanisms to optimize refrigeration performance and reduce power consumption based on varying temperature demands between the freezer and refrigerator compartments.

Innovation Solution

A refrigerator system incorporating an inverter linear compressor, a sensor unit for temperature measurement, and a controller that adjusts the compressor's stroke and output based on predefined temperature thresholds to maximize efficiency and minimize power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the compressor operates at maximum output continuously, then the refrigeration performance is maintained, but the power consumption increases

Engineering Contradiction:
Improverefrigeration performanceVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent applies dynamics by making the compressor output variable rather than fixed. The controller dynamically adjusts the compressor stroke between minimum and maximum positions based on real-time temperature feedback from the refrigerator compartment, allowing the system to adapt its power consumption to actual cooling needs while maintaining reliable refrigeration performance.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operational parameters of the compressor by varying its stroke position. The controller adjusts the stroke parameter between minimum and maximum positions based on temperature conditions, enabling the compressor to operate at different output levels rather than continuously at maximum output, thus reducing power consumption while maintaining refrigeration effectiveness.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If the compressor stroke is varied frequently, then the power consumption is reduced, but the temperature control precision deteriorates

Engineering Contradiction:
Improvepower consumptionVSAvoidtemperature control precision
Core Design Contradiction:
Use of energy by moving objectVSMeasurement precision

Solution Approach 1:

The patent implements feedback control by continuously monitoring the refrigerator compartment temperature and using this information to adjust the compressor stroke. The controller receives temperature feedback and compares it with target temperature ranges, then adjusts the stroke position accordingly. This closed-loop feedback mechanism ensures that temperature control precision is maintained even as the compressor stroke varies to optimize power consumption.

Inventive Principle:
Principle #23Feedback

3Use of energy by moving object

If the compressor operates at minimum output, then the power consumption is reduced, but the refrigeration performance becomes insufficient

Engineering Contradiction:
Improvepower consumptionVSAvoidrefrigeration performance
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The system dynamically adjusts the compressor output based on actual cooling demands. When the refrigerator compartment temperature approaches the upper limit of the target range, the controller increases the stroke toward maximum position to enhance refrigeration performance. When the temperature is well within the target range, the stroke is reduced toward minimum position to save energy, thus dynamically balancing power consumption and refrigeration performance.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The controller changes the compressor stroke parameter in response to temperature conditions. By adjusting the stroke between minimum and maximum positions based on real-time temperature feedback, the system ensures that refrigeration performance is sufficient when needed while minimizing power consumption when the cooling demand is low, avoiding the trade-off between operating at minimum or maximum output continuously.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces power consumption by varying the compressor's output and stroke in response to temperature changes, ensuring optimal refrigeration performance and improved energy efficiency.

Implementation Method 1

a compressor is a mechanical device that receives driving force from a driving force generator such as an electric motor and a turbine to compress the air, refrigerant, or various operation gases and to increase pressure

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

an evaporator that cools the freezer compartment and the refrigerator compartment by evaporating a refrigerant

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

an evaporator that cools the freezer compartment and the refrigerator compartment by evaporating a refrigerant

Methodology Applied
Scientific EffectHeat absorption: Absorption (physical)

Implementation Method 4

a condenser that cools the refrigerant compressed by the compressor

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 5

an expansion valve that expands the refrigerant that has passed through the three-way valve

Methodology Applied
Scientific EffectPressure reduction: Depressurisation

Data Source

PatentEP2142867B1Refrigerator and the controlling method
Publication Date: 2016.07.06 LG ELECTRONICS INC
  • EP2142867B1 patent drawingFigure 1
  • EP2142867B1 patent drawingFigure 2
  • EP2142867B1 patent drawingFigure 3

AI summary

There are provided a refrigerator and a method of controlling the same. The method of controlling a refrigerator includes varying stroke of an inverter linear compressor to operate the inverter linear compressor by a maximum output when a temperature of an inside of a freezer compartment or a refrigerator compartment is higher than a maximum output temperature and varying the stroke of the inverter linear compressor at one period interval to operate the inverter linear compressor when the temperature of the inside of the freezer compartment or the refrigerator compartment is no more than the maximum output temperature.