Computer Vision Rebar Arrangement Verification Using Gap Mask Classification

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional methods for inspecting rebar arrangement in structures are inefficient and can lead to structural hazards due to misalignment, affecting load-bearing capacity.

Innovation Solution

A method and system using computer vision to detect and classify spaces between rebars in an image, employing a pre-trained space detection model to estimate mask regions and group them based on size similarity, providing an arrangement state.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If visual inspection methods are used to check rebar arrangement, then the inspection process is simple, but the accuracy and efficiency of detecting rebar interval errors are low

Engineering Contradiction:
Improvedetection accuracy of rebar interval errorsVSAvoidcomplexity of inspection system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces manual visual inspection with an automated computer vision system that captures images of rebar arrangements and uses deep learning models to automatically detect and classify space intervals. This substitution of mechanical/manual inspection with automated optical-digital systems resolves the contradiction by significantly improving detection accuracy while maintaining reasonable system complexity through the use of standard imaging equipment and pre-trained neural networks.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent creates a digital copy of the physical rebar arrangement through image capture and processing. By generating mask regions that represent spatial relationships between rebars in the image domain, the system enables accurate measurement and classification of intervals without physically measuring each rebar. This copying approach improves detection precision while avoiding the complexity of direct physical measurement systems.

Inventive Principle:
Principle #26Copying

2Productivity

If manual inspection of rebar arrangement is performed, then the equipment cost is low, but the productivity and efficiency of inspection are low

Engineering Contradiction:
Improveinspection efficiency of rebar arrangementVSAvoidcomputational resource consumption
Core Design Contradiction:
ProductivityVSUse of energy by stationary object

Solution Approach 1:

The patent employs pre-trained deep learning models that have been previously trained on large datasets of rebar images. This preliminary training action allows the inspection system to quickly process new images without requiring extensive computational resources during actual inspection. The pre-trained models enable high productivity by performing rapid inference, while the computational energy consumption is optimized by reusing the trained weights rather than retraining for each inspection task.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent extracts only the critical information needed for inspection by generating mask regions that highlight space intervals between rebars. Instead of processing entire images or analyzing every pixel, the system extracts and focuses on the specific spatial relationship data, improving inspection efficiency while reducing unnecessary computational energy consumption on irrelevant image data.

Inventive Principle:
Principle #2Taking out (Extraction)

3Measurement precision

If detailed classification of space intervals is performed, then the detection accuracy of rebar arrangement errors is improved, but the complexity of data processing increases

Engineering Contradiction:
Improveclassification accuracy of space intervalsVSAvoidcomplexity of classification algorithm
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the rebar arrangement image into multiple mask regions, each representing a specific space interval between adjacent rebars. By dividing the complex task of analyzing the entire rebar arrangement into smaller, manageable segments (individual space intervals), the system achieves detailed classification accuracy while keeping the processing complexity manageable through localized analysis of each segment rather than holistic complexity.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250217958A1Method and system for providing rebar arrangement state based on computer vision
Publication Date: 2025.07.03 KYUNGPOOK NAT UNIV IND ACADEMIC COOP FOUND
  • US20250217958A1 patent drawing
  • US20250217958A1 patent drawing
  • US20250217958A1 patent drawing

AI summary

A method for providing a rebar arrangement state is provided. The method provides an arrangement state for a plurality of rebars by inputting a rebar image to a pre-trained space detection model to estimate mask regions corresponding to spaces between the plurality of rebars to obtain a plurality of mask regions, classifying the plurality of mask regions into a similar group and a unsimilar group on the basis of similarity in size between the plurality of mask regions, and displaying the plurality of mask regions corresponding to at least one of the similar group or the unsimilar group in the rebar image.