Computing Facility Cooling Using Device Fans and Aisle Segmentation

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Solution Overview

Problem

Large computing facilities face significant heat management challenges due to high power consumption by computing devices, leading to inefficient cooling methods that rely on conventional HVAC systems and lack effective airflow management.

Innovation Solution

A system and method that utilize ambient air for cooling, where the airflow is driven by the fans of the computing devices themselves, partitioning the facility into cool and hot air aisles, and using a mixing damper to control airflow and temperature, minimizing pressure losses and vortices, and employing turbulators for turbulent airflow to enhance mixing and cooling efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional HVAC systems are used to cool computing facilities, then cooling capability is provided, but system complexity and operational costs increase

Engineering Contradiction:
Improvecooling capabilityVSAvoidsystem complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The computing devices' own fans are utilized to drive airflow through the cooling system, eliminating the need for separate HVAC fans. The system serves itself by using the computational devices' operational components (fans) to perform the cooling function, thereby reducing overall system complexity and operational costs while maintaining effective temperature control

Inventive Principle:
Principle #25Self-service

2Temperature

If conventional HVAC systems are used for cooling, then cooling is achieved, but energy consumption increases

Engineering Contradiction:
Improvecooling capabilityVSAvoidenergy consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The system repurposes the energy already being consumed by computing device fans for their primary function of moving air across heat-generating components. By directing this airflow to also serve cooling purposes for the facility, the system eliminates the need for additional energy-consuming HVAC equipment, thereby reducing total energy consumption while maintaining cooling capability

Inventive Principle:
Principle #25Self-service

3Productivity

If airflow is not managed effectively, then cooling efficiency decreases, but implementing complex airflow management increases system complexity

Engineering Contradiction:
Improvecooling efficiencyVSAvoidairflow management complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The facility is divided into distinct cool and hot aisles with clear spatial separation. Computing devices are positioned to face cool aisles, and airflow is directed through defined paths from cool aisles across devices to hot aisles. This segmentation creates natural airflow channels that improve cooling efficiency without requiring complex active management systems

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the facility are assigned different thermal characteristics - cool aisles are maintained at lower temperatures while hot aisles are positioned to receive and exhaust warmer air. This local differentiation of thermal zones optimizes heat transfer efficiency and guides natural convection patterns, improving cooling effectiveness through simple spatial organization rather than complex control mechanisms

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides an efficient, passive cooling system that reduces the need for supplemental cooling mechanisms, effectively manages airflow, and maintains optimal temperatures for computing devices, enhancing cooling efficiency and reducing operational costs.

Implementation Method 1

Some, most, or substantially each of the computing devices include a fan that is capable of moving the cool air across one or more heat generating components of the computing device to cool the heat generating components

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 2

The heated air flows into the exhaust air space from the computing devices subsequent to cooling the heat generating components

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Implementation Method 3

The air filter assembly is configured to filter the cool air that is supplied to the computing devices from the air supply space

Methodology Applied
Scientific EffectPhysical Filtration: Filter (physical)

Data Source

PatentUS10908658B2System and method for cooling computing devices within a facility
Publication Date: 2021.02.02 CORE SCI INC
  • US10908658B2 patent drawing
  • US10908658B2 patent drawing
  • US10908658B2 patent drawing

AI summary

A system for cooling computing devices may include at least one facility, at least one cool air aisle disposed within the at least one facility, at least one hot air aisle, at least one air inlet, and at least one exhaust outlet. The system may also include a plurality of computing devices including a plurality of computing device fans arranged within the at least one cool air aisle. An internal air pressure within the at least one cool air aisle provided via the plurality of computing device fans may be lower than an external air pressure of the external environment. The plurality of computing device fans may be configured to provide sufficient airflow of outside air through the at least one facility to cool the plurality of computing devices.