Concave-Core Ceramic Atomizer for E-Liquid Wire Stain Prevention
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Conventional ceramic atomizers suffer from e-liquid deposition on the heating wire, leading to stains and potentially affecting performance.
Innovation Solution
The ceramic atomizer design features a ceramic core with a concave bottom end and a heating wire secured to it, where the wire is configured as a disk or multiple alloy wires in parallel or series, ensuring e-liquid does not directly contact the heating wire, thereby preventing stain formation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Power
If the heating wire is directly exposed in the ceramic core, then the heating efficiency is improved, but e-liquid deposits on the heating wire forming stains
Solution Approach 1:
The patent introduces a ceramic plate as an intermediary layer between the heating wire and the e-liquid. The heating wire is secured to the ceramic plate, which is positioned at the bottom end of the ceramic core. This mediator allows heat transfer to occur while preventing direct contact between the e-liquid and heating wire, thus eliminating stain formation while maintaining heating efficiency.
2Stability of the object's composition
If the heating wire is secured to the ceramic core, then the structural stability is improved, but the e-liquid can still contact the heating wire
Solution Approach 1:
The ceramic plate serves as a mediator that provides both structural support and physical separation. The heating wire is secured to the ceramic plate, maintaining structural stability, while the plate itself prevents e-liquid from reaching the heating wire.
Solution Approach 2:
The invention changes the spatial arrangement by introducing a bottom-end positioning structure. The ceramic plate is located at the bottom end of the ceramic core, creating a dimensional separation that prevents e-liquid contact while maintaining heating functionality.
3Object-generated harmful factors
If a ceramic plate is introduced to separate the heating wire from e-liquid, then stain formation is prevented, but the device complexity increases
Solution Approach 1:
The ceramic plate performs multiple functions simultaneously: it serves as a support structure for the heating wire, acts as a thermal conductor to transfer heat, and functions as a barrier to prevent e-liquid contact. This multi-functionality reduces the need for additional separate components, thereby minimizing the increase in device complexity.
Solution Approach 2:
The invention merges the support function and the barrier function into a single ceramic plate component. Instead of having separate support structures and barrier layers, the ceramic plate combines both functions, simplifying the overall structure while achieving the desired separation effect.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Prevents e-liquid deposition on the heating wire, maintaining performance and improving heating efficiency through efficient heat transfer to the ceramic core.
Implementation Method 1
The two pins are electrically connected to the heating wire so as to heat the heating wire
Implementation Method 2
the heating wire transfers the heat to the ceramic core to atomize the e-liquid
Implementation Method 3
the heating wire transfers the heat to the ceramic core to atomize the e-liquid in the concave bottom end
Data Source
Figure 1
Figure 2
Figure 3
AI summary
A ceramic atomizer includes a ceramic core and a heating wire. The ceramic core includes a concave bottom end and the heating wire is secured to the concave bottom end.