Concave Diffraction Grating with Bragg Stack

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Solution Overview

Problem

Current optical communication systems face challenges with the size, efficiency, and complexity of diffraction gratings used for wavelength multiplexing and demultiplexing, particularly in concave diffraction gratings and arrayed waveguide gratings, which limit their performance and scalability as the number of channels increases.

Innovation Solution

A diffraction grating device that combines diffraction and reflection using a Bragg stack, with elements providing continuous and distributed reflection, optimized for efficient wavelength separation through a curved elliptical configuration, reducing the need for metallization and deep etching, and improving fabrication ease.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If concave diffraction gratings use metal coating to improve efficiency, then reflection efficiency is improved, but fabrication complexity and cost increase due to delicate angled deposition processes

Engineering Contradiction:
Improvereflection efficiencyVSAvoidfabrication complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical metallization process with a dielectric Bragg stack structure that achieves high reflection efficiency through optical interference effects rather than metal coating. The Bragg stack uses alternating layers of high and low refractive index materials to create distributed Bragg reflection, eliminating the need for delicate metal deposition while maintaining or improving reflection efficiency.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs composite dielectric materials arranged in a Bragg stack configuration, using alternating layers of materials with different refractive indices (such as TiO2 and SiO2) to create a distributed reflection structure. This composite approach achieves high reflectivity without requiring metal coatings, thereby simplifying fabrication while maintaining optical performance.

Inventive Principle:
Principle #40Composite materials

2Manufacturing precision

If concave diffraction gratings use deep etching to create grating structure, then diffraction performance is improved, but manufacturing difficulty and fabrication time increase

Engineering Contradiction:
Improvegrating structure precisionVSAvoidfabrication ease
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent uses shallow etching instead of deep etching to create the grating structure. By etching only partially through the substrate thickness, the fabrication process becomes significantly easier and faster while still achieving the necessary optical path differences for effective diffraction. The Bragg stack provides the additional optical path control needed to compensate for the reduced etching depth.

Inventive Principle:
Principle #16Partial or excessive action

3Adaptability or versatility

If arrayed waveguide gratings are used for wavelength separation, then wavelength multiplexing capability is achieved, but device size becomes large due to array of curved waveguides

Engineering Contradiction:
Improvewavelength multiplexing capabilityVSAvoiddevice footprint
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The patent extracts and eliminates the large array of curved waveguides from the device architecture, retaining only the essential diffraction grating and Bragg stack components. This removes the bulk of the device footprint while preserving the wavelength separation functionality through the combined diffraction and Bragg reflection mechanisms.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent transitions from a planar waveguide-based approach to a vertical cavity structure with the Bragg stack positioned beneath the diffraction grating. This dimensional change allows the optical path differences to be created in the vertical dimension through the layered Bragg structure rather than requiring large lateral distances between waveguides, thereby dramatically reducing the device footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Loss of energy

If arrayed waveguide gratings use field distribution matching at slab-waveguide connections, then transmission efficiency is improved, but device complexity and size increase

Engineering Contradiction:
Improvetransmission efficiencyVSAvoiddevice structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent replaces the complex slab waveguide coupling structure with a direct vertical incidence configuration onto the diffraction grating. The Bragg stack is positioned immediately beneath the grating, eliminating the need for intermediate slab regions and complex field distribution matching, thereby reducing structural complexity while maintaining efficient optical coupling.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in higher efficiency, reduced size, lower polarization sensitivity, and increased throughput capacity, making it suitable for high-channel-count applications in optical telecommunications and spectrometry, while also simplifying the fabrication process.

Implementation Method 1

a diffraction grating (220)

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

combines diffraction and reflection from a grating and a Bragg stack

Methodology Applied
Scientific EffectBragg diffraction: Bragg Diffraction

Data Source

PatentUS9176282B2High efficiency mono-order concave diffraction grating
Publication Date: 2015.11.03 VALORBEC S E C
  • US9176282B2 patent drawing
  • US9176282B2 patent drawing
  • US9176282B2 patent drawing

AI summary

A concave diffraction grating for integrated optics is constructed by replacing the reflective metallic part by either multiple thin elements of metal or multiple elements of dielectric material, each partially reflecting the light, and arranged on elliptical fashion in order to distribute the diffraction/reflection of light and provide aberration-free focusing, by combining diffraction condition and Bragg condition of these curved reflectors.