Concealed Exit Sign with Flush Recess Mounting

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Solution Overview

Problem

Existing exit signs are vulnerable to damage, vandalism, and aesthetic concerns due to their exposed nature, often requiring excessive production of various configurations and leading to potential mistakes in shipping, and they do not meet the requirements for aesthetically pleasing appearances in building decor.

Innovation Solution

A concealed light fixture sign design featuring a flange with stencil openings and a container that can be installed flush within a recess, using translucent inserts for customization and access to internal components, with an integrated light source and emergency power supply, allowing for field modification and matching wall finishes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If exit signs are mounted in exposed locations, then they are easily accessible and visible, but they become vulnerable to damage, vandalism, and aesthetic issues

Engineering Contradiction:
Improveprotection against damage and vandalismVSAvoidexposure to damage and vandalism
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The exit sign is nested within a wall recess, with the container positioned inside the wall structure and the flange flush with the wall surface. This nesting approach protects the sign from external damage while maintaining visibility, directly resolving the contradiction between protection and exposure.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If multiple arrow configurations are produced, then directional requirements are met, but production complexity and shipping errors increase

Engineering Contradiction:
Improvedirectional arrow configurationsVSAvoidproduction and shipping complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The sign face is segmented into modular components - the flange with stencil openings and separate translucent arrow inserts. This segmentation allows the base unit to be produced once, with arrows added or removed as needed, reducing production complexity while maintaining configurability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The arrow inserts are made removable and reconfigurable, allowing the sign to dynamically adapt to different directional requirements. This dynamic configuration capability eliminates the need for producing multiple fixed configurations, reducing shipping errors and production complexity.

Inventive Principle:
Principle #15Dynamics

3Shape

If the container is installed completely within a recess, then aesthetic appearance is improved, but access to internal components becomes difficult

Engineering Contradiction:
Improveflush mounting appearanceVSAvoidaccess to internal components
Core Design Contradiction:
ShapeVSEase of repair

Solution Approach 1:

The translucent inserts are extracted as separate, removable components from the sealed container. This extraction allows maintenance personnel to remove the inserts and access internal components through the opening created, maintaining both the aesthetic flush mounting and ease of repair.

Inventive Principle:
Principle #2Taking out (Extraction)

4Ease of repair

If translucent inserts are made removable, then access to internal components is enabled, but potential for loss or misplacement increases

Engineering Contradiction:
Improveaccess to internal componentsVSAvoidrisk of insert loss or misplacement
Core Design Contradiction:
Ease of repairVSReliability

Solution Approach 1:

The stencil openings in the flange serve as an intermediary structure that receives and secures the translucent inserts. This intermediary design allows the inserts to be removed for maintenance while providing a defined home (the stencil openings) that prevents loss or misplacement when reinstalled.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a vandal-resistant, aesthetically pleasing, and customizable exit sign that meets code requirements, reducing production errors and maintenance costs while ensuring continuous emergency lighting during power outages.

Implementation Method 1

at least one reflective mirror having a first surface attached over a back surface of the letter-shaped structures and a reflective surface opposite the first surface to reflect light

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS11195438B2Light fixture sign
Publication Date: 2021.12.07 GOW THOMAS W
  • US11195438B2 patent drawing
  • US11195438B2 patent drawing
  • US11195438B2 patent drawing

AI summary

A light fixture sign includes a sign message structure including letter-shaped structures. The light fixture sign includes an illumination source to generate light to be projected through a front surface of the letter-shaped structures. The light fixture sign includes at least one reflective mirror having a first surface attached over a back surface of the letter-shaped structures and a reflective surface opposite the first surface to reflect light.