Concealed Vehicle Grab Handle with Retractable Headliner Mechanism

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Solution Overview

Problem

Conventional vehicle grab handles occupy space, are visually unappealing, and pose a risk of accidental contact due to their permanent presence in the cockpit, despite being needed only intermittently for support and stability.

Innovation Solution

A concealed vehicle grab handle assembly with a retraction-extension mechanism that automatically extends from and retracts into the headliner, featuring a weight sensor and electronic control unit for controlled deployment based on user presence and instructions, and a lock mechanism to prevent unwanted extension.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a conventional grab handle is permanently installed in the vehicle cockpit, then users can access it for support and stability, but it occupies unwanted space and poses a risk of accidental contact

Engineering Contradiction:
Improveaccessibility of grab handleVSAvoidspace occupied in cockpit
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The grab handle is transformed from a static, permanently visible component to a dynamic, retractable component. The handle can be extended when needed and retracted into the headliner when not in use, allowing the cockpit space to be utilized effectively while maintaining grab handle functionality on demand.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The grab handle is nested within the headliner structure. When retracted, the handle is concealed inside the headliner, creating a seamless appearance. When extended, it protrudes from the headliner to provide the necessary gripping function, thus eliminating the need for permanent external mounting.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of operation

If a conventional grab handle is permanently installed in the vehicle cockpit, then users can access it for support and stability, but it looks visually unappealing

Engineering Contradiction:
Improveaccessibility of grab handleVSAvoidvisual appearance of headliner
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

The grab handle is nested within the headliner structure. When retracted, the handle is concealed inside the headliner, creating a seamless appearance. When extended, it protrudes from the headliner to provide the necessary gripping function, thus eliminating the need for permanent external mounting.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The grab handle is extracted from the traditional permanent mounting position and integrated into the headliner. This extraction allows the handle to be concealed when not in use, preserving the aesthetic continuity of the headliner while maintaining functionality when needed.

Inventive Principle:
Principle #2Taking out (Extraction)

3Area of stationary object

If a grab handle is made retractable to save space, then cockpit appearance and space utilization improve, but the mechanism becomes more complex

Engineering Contradiction:
Improvespace occupied in cockpitVSAvoidretraction-extension mechanism
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The grab handle incorporates an automatic retraction mechanism that uses spring force to return the handle to its retracted position after use. This self-service feature eliminates the need for manual retraction or complex motorized systems, reducing overall device complexity while maintaining the retractable functionality.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The grab handle operates in periodic cycles of extension and retraction. The automatic retraction mechanism ensures the handle returns to its concealed position after being extended, creating a periodic action that simplifies the control system compared to continuously controllable systems.

Inventive Principle:
Principle #19Periodic action

4Reliability

If the grab handle is made automatically retractable, then user safety and convenience improve, but the mechanism requires additional components

Engineering Contradiction:
Improveuser safetyVSAvoidretraction-extension mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The grab handle incorporates an automatic retraction mechanism that uses spring force to return the handle to its retracted position after use. This self-service feature eliminates the need for manual retraction or complex motorized systems, reducing overall device complexity while maintaining the retractable functionality.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The grab handle operates in periodic cycles of extension and retraction. The automatic retraction mechanism ensures the handle returns to its concealed position after being extended, creating a periodic action that simplifies the control system compared to continuously controllable systems.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS11351901B1Concealed vehicle grab handle assembly
Publication Date: 2022.06.07 TOYOTA MOTOR NORTH AMERICA INC
  • US11351901B1 patent drawing
  • US11351901B1 patent drawing
  • US11351901B1 patent drawing

AI summary

Vehicle grab handle assemblies and methods of using the same. A vehicle grab handle assembly may have a grab handle. The grab handle may have a proximal end flush with an exterior surface of a headliner of the vehicle in a retracted position. The exterior surface may face away from a roof of the vehicle. Alternately, the proximal end may be between the exterior surface and the roof in the retracted position. The proximal end may extend out of the exterior surface and away from the roof in an extended position. The vehicle grab handle assembly may have a retraction-extension mechanism. The retraction-extension mechanism may be capable of traversing the grab handle between the retracted position and the extended position.