Concealed Hinge Pivot Layout for High Overlap and Durability
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Solution Overview
Problem
Conventional concealed hinges face challenges with robustness, weight-bearing capacity, and durability due to limited overlap and complex guide track designs, leading to tribological issues and increased wear.
Innovation Solution
A hinge design featuring asymmetrical and/or symmetrical construction with specific pivot axis placements and additional levers, allowing for stronger pivot bolts and eliminating the need for S-shaped guide tracks, ensuring minimal overlap and reduced installation depth.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If conventional concealed hinges use complex S-shaped guide tracks to enable high overlap, then the overlap capability is improved, but the device complexity increases and tribological issues worsen
Solution Approach 1:
The patent extracts and eliminates the complex S-shaped guide track from the hinge system. Instead of using a guide track with intricate curvature, the invention employs a simplified straight or gently curved guide track combined with an offset pivot axis placement, removing the source of tribological problems while preserving the high overlap capability through alternative geometric arrangement.
Solution Approach 2:
The patent resolves the overlap problem by shifting from a two-dimensional guide track curvature solution to a three-dimensional spatial arrangement. The offset pivot axis placement in the wall-side hinge housing creates a different geometric configuration that achieves high overlap through spatial positioning rather than through complex two-dimensional track curvature, thereby simplifying the guide track design.
2Adaptability or versatility
If conventional concealed hinges use S-shaped guide tracks to achieve high overlap, then the overlap capability is improved, but the durability decreases due to increased wear
Solution Approach 1:
The patent converts the potential harm of complex guide track geometry into a benefit by deliberately simplifying the guide track design. The offset pivot axis placement compensates for the simplified guide track, transforming what would be a limitation into an advantage that reduces wear and improves durability while maintaining high overlap capability.
Solution Approach 2:
The patent changes the geometric parameters of the hinge system by offsetting the pivot axis from the center of the wall-side hinge housing. This parameter change in pivot axis position allows the use of a simpler guide track with reduced curvature, thereby decreasing the tribological stress and wear on the guide track while preserving the high overlap function.
3Adaptability or versatility
If conventional concealed hinges use complex guide tracks for high overlap, then the overlap capability is improved, but the manufacturing precision requirements increase
Solution Approach 1:
The patent extracts the complex curvature requirements from the guide track design. By placing the pivot axis offset from the center of the wall-side hinge housing, the guide track can be manufactured with simpler geometry and lower precision requirements, while the offset pivot axis placement provides the necessary geometric complexity to achieve high overlap.
4Strength
If concealed hinges are installed with high overlap, then the robustness is improved, but the installation depth increases making collision avoidance difficult
Solution Approach 1:
The patent resolves the conflict between robustness and installation depth by transitioning from a depth-based solution to a width-based solution. Instead of increasing installation depth to achieve high overlap, the offset pivot axis placement in the wall-side hinge housing achieves high overlap through lateral positioning, thereby maintaining low installation depth and avoiding collisions with wall edges.
Data Source
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AI summary
The invention relates to an arrangement comprising a wall (1), a sash (2), and a concealed five- or six-axis hinge (3, 12, 18, 24, 25), wherein the hinge (3, 12, 18, 24, 25) has a wall-side hinge housing (4, 14), a sash-side hinge housing (5, 15), a wall-side main lever (7), and a sash-side main lever (8). When the sash (2) is closed, the pivot axis (6) of the two main levers (7, 8) is positioned close to each other near the wall-closing side of the hinge (3, 12), and the translationally displaceable lever end (9, 13) of at least one of the two main levers (7, 8) is located near the sash-side or wall-closing side of the respective hinge housing (4, 14; 5, 15).