Concealed Hinge Pivot Layout for High Overlap and Durability

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Solution Overview

Problem

Conventional concealed hinges face challenges with robustness, weight-bearing capacity, and durability due to limited overlap and complex guide track designs, leading to tribological issues and increased wear.

Innovation Solution

A hinge design featuring asymmetrical and/or symmetrical construction with specific pivot axis placements and additional levers, allowing for stronger pivot bolts and eliminating the need for S-shaped guide tracks, ensuring minimal overlap and reduced installation depth.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional concealed hinges use complex S-shaped guide tracks to enable high overlap, then the overlap capability is improved, but the device complexity increases and tribological issues worsen

Engineering Contradiction:
Improveoverlap capabilityVSAvoidguide track complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the complex S-shaped guide track from the hinge system. Instead of using a guide track with intricate curvature, the invention employs a simplified straight or gently curved guide track combined with an offset pivot axis placement, removing the source of tribological problems while preserving the high overlap capability through alternative geometric arrangement.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent resolves the overlap problem by shifting from a two-dimensional guide track curvature solution to a three-dimensional spatial arrangement. The offset pivot axis placement in the wall-side hinge housing creates a different geometric configuration that achieves high overlap through spatial positioning rather than through complex two-dimensional track curvature, thereby simplifying the guide track design.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If conventional concealed hinges use S-shaped guide tracks to achieve high overlap, then the overlap capability is improved, but the durability decreases due to increased wear

Engineering Contradiction:
Improveoverlap capabilityVSAvoiddurability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent converts the potential harm of complex guide track geometry into a benefit by deliberately simplifying the guide track design. The offset pivot axis placement compensates for the simplified guide track, transforming what would be a limitation into an advantage that reduces wear and improves durability while maintaining high overlap capability.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent changes the geometric parameters of the hinge system by offsetting the pivot axis from the center of the wall-side hinge housing. This parameter change in pivot axis position allows the use of a simpler guide track with reduced curvature, thereby decreasing the tribological stress and wear on the guide track while preserving the high overlap function.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If conventional concealed hinges use complex guide tracks for high overlap, then the overlap capability is improved, but the manufacturing precision requirements increase

Engineering Contradiction:
Improveoverlap capabilityVSAvoidguide track precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent extracts the complex curvature requirements from the guide track design. By placing the pivot axis offset from the center of the wall-side hinge housing, the guide track can be manufactured with simpler geometry and lower precision requirements, while the offset pivot axis placement provides the necessary geometric complexity to achieve high overlap.

Inventive Principle:
Principle #2Taking out (Extraction)

4Strength

If concealed hinges are installed with high overlap, then the robustness is improved, but the installation depth increases making collision avoidance difficult

Engineering Contradiction:
ImproverobustnessVSAvoidinstallation depth
Core Design Contradiction:
StrengthVSLength of stationary object

Solution Approach 1:

The patent resolves the conflict between robustness and installation depth by transitioning from a depth-based solution to a width-based solution. Instead of increasing installation depth to achieve high overlap, the offset pivot axis placement in the wall-side hinge housing achieves high overlap through lateral positioning, thereby maintaining low installation depth and avoiding collisions with wall edges.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentEP4148217B1Arrangement with a wall, a movable wing and a concealed hinge
Publication Date: 2025.08.20 SIMONSWERK GMBH
  • EP4148217B1 patent drawingFigure 1
  • EP4148217B1 patent drawingFigure 2
  • EP4148217B1 patent drawingFigure 3

AI summary

The invention relates to an arrangement comprising a wall (1), a sash (2), and a concealed five- or six-axis hinge (3, 12, 18, 24, 25), wherein the hinge (3, 12, 18, 24, 25) has a wall-side hinge housing (4, 14), a sash-side hinge housing (5, 15), a wall-side main lever (7), and a sash-side main lever (8). When the sash (2) is closed, the pivot axis (6) of the two main levers (7, 8) is positioned close to each other near the wall-closing side of the hinge (3, 12), and the translationally displaceable lever end (9, 13) of at least one of the two main levers (7, 8) is located near the sash-side or wall-closing side of the respective hinge housing (4, 14; 5, 15).