Concentric Heat Generator Design for High Capacity

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Solution Overview

Problem

Known rotary heat generators have relatively low heat capacity due to the unmanageable size of the theoretical disc required for large heating capacity, limiting their effectiveness in providing heat or generating hot water.

Innovation Solution

A heat generator design comprising a first member with a disc-like portion and an electrically conducting cylinder, and a second member with a disc-like and cylindrical portion, where magnets are mounted to enhance heat transfer and an impeller drives liquid through a passage between the members, allowing rotation and fluid flow to be powered by various sources such as wind turbines or hydraulic motors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the disc size is increased to achieve large heating capacity, then the heat capacity improves, but the device becomes unmanageable in size

Engineering Contradiction:
Improveheat capacityVSAvoiddisc size
Core Design Contradiction:
Quantity of substanceVSVolume of moving object

Solution Approach 1:

The patent implements nesting by placing one cylindrical member inside another cylindrical member, creating concentric passages for fluid flow. The inner member contains an impeller that rotates within the outer member, maximizing the use of internal space. This nested configuration allows the heat generator to achieve large heating capacity without requiring a proportionally large external diameter, as the heating elements and fluid passages are efficiently arranged in concentric layers.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent transitions from a two-dimensional disc-like configuration to a three-dimensional cylindrical configuration with concentric passages. By utilizing the radial dimension and creating multiple fluid passages arranged concentrically around a central axis, the design achieves increased heat capacity without proportionally increasing the external footprint. The fluid flows through multiple concentric zones, effectively using vertical and radial space to maximize heating capacity within a compact cylindrical envelope.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If the disc size is increased to achieve large heating capacity, then the heat capacity improves, but the device complexity increases

Engineering Contradiction:
Improveheat capacityVSAvoidstructural complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent divides the heat generator into distinct functional segments: an outer member with an outer passage, an inner member with an inner passage, and an impeller. Each segment has a specific function - the outer member provides structural support and contains the outer fluid passage, the inner member contains the impeller and inner passage, and the impeller provides rotational motion. This segmentation allows for modular manufacturing and assembly, reducing overall device complexity compared to a monolithic design while still achieving large heating capacity through the combined functionality of multiple segments.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The rotating inner member serves multiple functions simultaneously: it acts as a structural component defining the inner passage, houses the impeller for fluid agitation, and functions as a heating element through eddy current induction. The outer member similarly serves as both a structural housing and a container for the outer fluid passage. This multi-functionality reduces the number of separate components needed, thereby reducing device complexity while maintaining large heat capacity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If the liquid flow rate is increased, then the heating efficiency improves, but the energy loss increases

Engineering Contradiction:
Improveheating efficiencyVSAvoidenergy loss
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent employs periodic action through the rotating impeller that periodically agitates and moves the fluid through the passages. The rotational motion creates periodic eddy currents in the conducting cylinder, which generates heat through electromagnetic induction. This periodic electromagnetic action ensures continuous heating as the fluid passes through, maintaining heating efficiency even at higher flow rates where the fluid spends less time in the heating zone. The periodic nature of the eddy current generation ensures consistent energy transfer to the fluid.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent ensures continuity of useful action by designing concentric passages that allow fluid to flow continuously through multiple heating zones. The outer and inner passages are arranged so that fluid flow through one passage can be followed by flow through the other, creating a continuous heating process. The rotating impeller maintains continuous agitation and heat generation through uninterrupted eddy current induction, ensuring that heating action continues without interruption even as fluid moves rapidly through the system, thereby maintaining efficiency at high flow rates.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design increases the heat capacity and flow rate of the heat generator, enabling efficient heating of liquids for use in systems like water treatment or desalination, with the option to integrate with heat exchangers or hot water systems.

Implementation Method 1

heat generator comprises a first member and second member disposed around a shaft, the first member having a disc-like portion extending radially from the shaft and an electrically conducting cylinder extending laterally from the disc-like portion and co-axially with the shaft, the second member having a disc-like portion extending radially from the shaft and cylindrical portion, extending laterally from the disc-like portion and co-axially with the shaft and having magnets mounted thereon facing the electrically conducting cylinder

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10912157B2Heat generator
Publication Date: 2021.02.02 ROTAHEAT
  • US10912157B2 patent drawing
  • US10912157B2 patent drawing
  • US10912157B2 patent drawing

AI summary

A heat generator having first and second members disposed around a shaft. One of the members has an electrically conducting portion and the other of the members has magnets mounted thereon opposite the electrically conducting portion. A passage for fluid to be heated between the magnets and the electrically conducting portions is thus formed. The magnets are arranged so that their magnetic fields intersect the electrically conducting portions. The heat generator includes an impeller and heats liquid as the high pressure drive of a hydraulic motor.