Concentric Piston Air Launcher for Compact Gas Pressurization

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Solution Overview

Problem

Existing air launch apparatuses suffer from inefficient pressurization of gas upstream of the projectile and require a large footprint due to the need for a chamber to accommodate sufficient pressurized gas, resulting in unwieldy designs.

Innovation Solution

An air launch apparatus with a concentric piston design that uses a nut to hold the piston stationary during cocking, allowing for efficient pressurization and compact construction by utilizing a plunger to compress gas within an air chamber, which is then directed to propel the projectile through a central passage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a large chamber is used to accommodate sufficient pressurized gas, then the gas pressurization efficiency is improved, but the device footprint becomes large and unwieldy

Engineering Contradiction:
Improvegas pressurization efficiencyVSAvoiddevice footprint
Core Design Contradiction:
ProductivityVSArea of stationary object

Solution Approach 1:

The piston is positioned concentrically within the barrel, with the spring nested within the piston structure. This nested arrangement allows the pressurization components to be compactly integrated, achieving efficient gas compression without requiring a large external chamber volume.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The invention transitions from a linear arrangement of components to a concentric/circular arrangement. The piston surrounds the barrel in a radial configuration, utilizing three-dimensional space more efficiently. This dimensional reorganization allows sufficient pressurization volume to be achieved within a smaller overall footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Power

If pressure chambers and pistons are arranged in line or side by side, then the desired pressurization performance is achieved, but the device becomes unwieldy and excessively long

Engineering Contradiction:
Improvepressurization performanceVSAvoiddevice length
Core Design Contradiction:
PowerVSLength of moving object

Solution Approach 1:

The piston is positioned concentrically within the barrel, with the spring nested within the piston structure. This nested arrangement allows the pressurization components to be compactly integrated, achieving efficient gas compression without requiring a large external chamber volume.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The invention transitions from a linear arrangement of components to a concentric/circular arrangement. The piston surrounds the barrel in a radial configuration, utilizing three-dimensional space more efficiently. This dimensional reorganization allows sufficient pressurization volume to be achieved within a smaller overall footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Area of stationary object

If a concentric piston design is used, then the device achieves compact size and efficient pressurization, but the piston must be held stationary during cocking requiring additional mechanisms

Engineering Contradiction:
Improvedevice footprintVSAvoidmechanism complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The nut and front block are combined into a single integrated component that performs multiple functions: it secures the piston during cocking, guides piston movement during firing, and structures the gas flow path. This merging reduces the number of separate parts while maintaining the necessary control functions.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The front block serves multiple purposes: it acts as a structural support, a guide for piston movement, a holder for the nut, and a component that directs gas flow. This multi-functionality reduces overall device complexity by eliminating the need for separate components for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The concentric piston design achieves efficient pressurization and compact size, enabling high-velocity projectile ejection with improved performance and reduced bulk.

Implementation Method 1

A compressed spring or other resistance member of the air launch apparatus may act on the plunger to drive the piston and the plunger rearward

Methodology Applied
Scientific EffectSpring: Spring

Implementation Method 2

As the plunger is driven rearward, the plunger may compress gas disposed within the air chamber

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 3

Such pressurized gas may impinge upon the projectile and may urge the projectile to pass through a central passage of the barrel

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Data Source

PatentUS20250354778A1Toy launch apparatus with momentum feature and concentric piston
Publication Date: 2025.11.20 CROSMAN CORP
  • US20250354778A1 patent drawing
  • US20250354778A1 patent drawing
  • US20250354778A1 patent drawing

AI summary

An air launch apparatus includes a frame, a grip, and a plurality of sidewalls and also includes a hollow substantially cylindrical barrel having a central longitudinal axis. The air launch apparatus further includes a piston disposed substantially concentric with the barrel. The piston is configured to move longitudinally along the outer surface of the barrel in directions parallel to the longitudinal axis. The air launch apparatus also includes a nut that is configured to engage the piston as a front block carrying the nut is drawn rearward toward a user, and to hold the piston stationary relative to the front block while so engaged. A plunger, fixedly connected to the piston, is configured to move with the piston. Movement of the piston and plunger, forward during cocking draws air into a volume within an air chamber of the air launch apparatus.