Concentric Rail Solar Panel Support to Reduce Shading

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Solution Overview

Problem

Existing solar panel support structures are cumbersome, cause significant shading, and are inefficient in terms of energy and material usage, limiting their scalability and usability as building covers or in reducing environmental impact.

Innovation Solution

A support structure with variable geometry featuring concentric circular tracks and movable pylons controlled by an electronic unit for optimal solar radiation tracking, allowing azimuthal and zenithal movement, and capable of being mounted on poles or buildings, reducing shading and enhancing energy efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a central pillar structure with modular panels is used, then scalability for industrial production is improved, but the structure becomes cumbersome and occupies excessive space

Engineering Contradiction:
Improvescalability for industrial productionVSAvoidoverall dimensions of support structure
Core Design Contradiction:
Ease of manufactureVSVolume of moving object

Solution Approach 1:

The support structure is divided into multiple independent pylons instead of a single central pillar. Each pylon supports a subset of solar panels and can operate independently, allowing the system to scale by adding or removing individual pylons rather than redesigning the entire structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from a two-dimensional array of panels on a central pillar to a three-dimensional configuration where panels are distributed across multiple vertical pylons arranged in space, utilizing vertical and horizontal dimensions more efficiently to reduce the structure's footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If multiple rows of solar trackers are installed, then installed electrical power increases, but shading between adjacent trackers increases

Engineering Contradiction:
Improveinstalled electrical powerVSAvoidshading between adjacent trackers
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

By segmenting the solar panel array into multiple independent pylons rather than one large tracker, the distance between adjacent panel-supporting structures is increased. This segmentation allows more space between rows, reducing mutual shading while maintaining or increasing total installed capacity.

Inventive Principle:
Principle #1Segmentation

3Productivity

If the size of single solar tracker increases, then installed power per structure increases, but tracking accuracy decreases

Engineering Contradiction:
Improveinstalled power per structureVSAvoidangular tracking accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

Each pylon supports a manageable subset of panels, maintaining compact dimensions that enable precise angular tracking. The segmentation allows each unit to achieve high tracking accuracy while the collective array provides substantial installed power capacity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention employs dynamic tracking mechanisms at each pylon that can independently adjust panel angles in real-time. This dynamic capability allows smaller tracking units to maintain high precision while collectively handling large power generation capacity.

Inventive Principle:
Principle #15Dynamics

4Ease of manufacture

If traditional solar tracker structure is used, then solar panel support is achieved, but visual impact and environmental footprint increase

Engineering Contradiction:
Improvestructural support capabilityVSAvoidvisual impact and environmental footprint
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The distributed pylon configuration creates a more dispersed visual profile compared to large continuous tracker structures. The segmented approach reduces the visual dominance of any single structure element, lowering overall visual impact while maintaining support functionality.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The structure achieves 30-35% higher energy efficiency compared to fixed panels, reduces visual impact, and allows for versatile installation options while minimizing shading and environmental footprint.

Implementation Method 1

The movable structures rotate on the rails and constitute a solar tracker for tracking the solar radiation

Methodology Applied
Scientific EffectSolar radiation tracking: Solar Energy

Data Source

PatentUS10168076B2Supporting structure for solar panels
Publication Date: 2019.01.01 ORNELLA CLAUDIO
  • US10168076B2 patent drawing
  • US10168076B2 patent drawing
  • US10168076B2 patent drawing

AI summary

A support structure for solar panels is comprised of two or more circular and concentric tracks or rails on which a plurality of pylons are mounted. The pylons are parallel and equipped with support wheels so as to support, through respective frames, a plurality of solar panels. The pylons rotate with respect to the common center of the concentric tracks so as to carry out a rotational movement for the azimuthal tracking (RA) of the sun (from east to west), while a plurality of actuators, which are mounted within each pylon, move one or more panels in order to obtain a rotational movement for the zenithal tracking (RZ). The combination of the two rotations is controlled by an electronic control unit, so as to follow at every moment of the day the sun's position. The support structure may be mounted on poles and can be isolated or can be installed on coverings, building roofs or generic flat surfaces.