Concrete Mixture Optimization for Robust Extrapolation

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Solution Overview

Problem

Existing machine learning models struggle with overfitting and lack robustness in predicting concrete mixtures, leading to inaccurate predictions for data that differs from training data, and conventional optimization techniques face challenges like getting stuck in local minima and inefficiencies due to large search spaces, resulting in memory issues and suboptimal recommendations.

Innovation Solution

Implementing machine learning algorithms that cluster data, optimize concrete mixtures using robust optimization functions, and consider confidence intervals to balance performance and uncertainty, while generating batches to avoid memory issues and improve accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If existing machine learning models are used for concrete mixture predictions, then interpolated predictions are accurate, but extrapolated predictions suffer from overfitting and lack robustness

Engineering Contradiction:
Improveprediction accuracyVSAvoidmodel robustness
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent transforms the machine learning approach by changing from standard training methods to a transformation-based methodology where input data is converted into transformed spaces (e.g., using coordinate transformations or feature space mappings). This allows the model to learn invariant relationships that generalize better to unseen data distributions, improving both accuracy and robustness simultaneously.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces additional dimensional transformations by mapping input features into higher-dimensional spaces or alternative coordinate systems. This dimensional change enables the model to capture complex relationships that are not apparent in the original feature space, thereby improving extrapolation capability and reducing overfitting.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If conventional optimization techniques are used to search for optimal concrete mixtures, then comprehensive search is performed, but the process gets stuck in local minima and is inefficient due to large search spaces

Engineering Contradiction:
Improveoptimization efficiencyVSAvoidoptimization quality
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent replaces traditional mechanical optimization algorithms (like gradient descent or evolutionary algorithms) with a transformation-based prediction system. Instead of iteratively searching through the solution space using optimization mechanics, the system transforms the input parameters and directly predicts optimal mixtures, eliminating the need for iterative search and avoiding local minima traps.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent performs preliminary transformations on the input data and pre-computes relationship mappings before the actual optimization query is made. By pre-processing the feature spaces and establishing transformation rules in advance, the system能够快速响应 optimization requests without performing time-consuming iterative searches during query time.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If the machine learning model processes all candidate concrete mixtures, then comprehensive evaluation is achieved, but memory issues occur due to large data volumes

Engineering Contradiction:
Improveevaluation completenessVSAvoidmemory consumption
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The patent extracts and processes only the essential features and transformed representations of candidate mixtures rather than processing complete raw datasets. By extracting key predictive features and working with transformed compact representations, the system maintains evaluation completeness while significantly reducing memory consumption.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent segments the large dataset of candidate concrete mixtures into smaller batches or groups that can be processed independently. The transformation-based approach allows processing of segmented data while maintaining the ability to evaluate all candidates comprehensively by aggregating results from each segment.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250308640A1Machine learning concrete optimization
Publication Date: 2025.10.02 CONCRETE AI INC
  • US20250308640A1 patent drawing
  • US20250308640A1 patent drawing
  • US20250308640A1 patent drawing

AI summary

Artificial intelligence and machine learning models are used to make concrete-related predictions. Many permutations of concrete mixtures are generated. Machine learning algorithms are used to evaluate and recommend a generated concrete mixture based on a set of specifications. The generated concrete mixture can be sent to a plant for production. The actual concrete mixture that was used to manufacture the concrete product can be received from the manufacturer. An amount of emission reductions and/or cost savings can be determined from the actual as-batched concrete mixture and an associated reference concrete mixture. The real-world data are used to train the machine learning models.