Concrete Quality Assessment via Image Analysis

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Solution Overview

Problem

Current image processing technologies lack efficient methods for analyzing and assessing the quality of concrete in construction sites, particularly in terms of durability, strength, and condition, using image data from various sources.

Innovation Solution

A system and method for processing image data from construction sites to identify regions of concrete and determine quality indications, such as durability and strength, by analyzing captured images using image sensors and processing units, which can compare these indications to thresholds and provide feedback.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional manual inspection methods are used to assess concrete quality, then detailed examination can be performed, but the process is time-consuming and labor-intensive

Engineering Contradiction:
Improveconcrete quality assessment accuracyVSAvoidinspection time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces manual mechanical inspection with an automated image processing system that uses computer vision algorithms to analyze concrete surfaces. The system captures images of concrete structures and automatically processes them to identify defects, cracks, and quality issues, eliminating the need for manual visual inspection while maintaining or improving assessment accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system creates digital copies (images) of the concrete structure and performs quality assessment on these copies rather than requiring direct physical inspection. This allows multiple analyses to be performed on the same digital copy without additional time investment, and enables remote assessment capabilities.

Inventive Principle:
Principle #26Copying

2Reliability

If comprehensive concrete quality parameters are measured using traditional methods, then accurate durability and strength assessment can be achieved, but the testing process becomes complex and resource-intensive

Engineering Contradiction:
Improveconcrete durability assessmentVSAvoidtesting equipment complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces complex physical testing equipment with image processing technology. Instead of using specialized devices for compressive strength tests, permeability tests, or chloride ion penetration tests, the system uses standard imaging devices combined with advanced algorithms to estimate these parameters based on surface characteristics and defect patterns.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system introduces image data as an intermediary between the concrete structure and the quality assessment. Rather than directly measuring physical properties through complex testing equipment, the system captures visual information and uses processing algorithms to derive quality parameters, simplifying the overall measurement process.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If real-time concrete quality monitoring is implemented across multiple construction sites, then quality control is improved, but the data processing load and system complexity increase significantly

Engineering Contradiction:
Improvequality control efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent develops a universal image processing system that can handle multiple types of concrete quality assessments using the same core technology platform. The system can analyze different concrete structures, identify various defect types, and estimate multiple quality parameters through a single unified approach, making it scalable across multiple construction sites without proportionally increasing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system processes digital copies of concrete structures from multiple sites, allowing parallel analysis without additional field equipment. Once the system is deployed, it can simultaneously process images from numerous locations, multiplying productivity while the marginal increase in system complexity remains minimal.

Inventive Principle:
Principle #26Copying

Data Source

PatentUS10228360B2System and method for determining the quality of concrete
Publication Date: 2019.03.12 CONSTRU LTD
  • US10228360B2 patent drawing
  • US10228360B2 patent drawing
  • US10228360B2 patent drawing

AI summary

System and method for processing images of concrete are provided. Image data captured from a construction site may be obtained. The image data may be analyzed to identify regions of the image data that depict concrete. The image data may be analyzed to determine quality indications associated with concrete depicted in the image data, for example in a region identified above. In some examples, the quality indications may comprise an indication of the durability of the concrete, of the strength of the concrete, and so forth.