Condensation Detection and Mitigation for Optical Windows

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Solution Overview

Problem

Window moisture condensation in humid environments, such as sanitary sewers, impairs optical systems by scattering light and de-focusing instruments, and existing solutions like electrical heaters consume excessive power, which is a concern for remote sites with limited power budgets.

Innovation Solution

A condensation detection and mitigation system that uses sensors and prediction algorithms to activate and deactivate a condensation mitigation device, such as electrical heating elements or air blasts, only during detected condensation events to conserve power and maintain optical clarity without blocking the optical path.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electrical heaters are used to prevent condensation continuously, then condensation prevention is effective, but power consumption increases excessively

Engineering Contradiction:
Improvecondensation prevention effectivenessVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system uses periodic sensing and conditional activation of the mitigation device based on detected condensation conditions rather than continuous operation. The controller activates the mitigation device only when condensation is detected, creating a periodic rather than continuous operation cycle that reduces power consumption while maintaining effectiveness.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system implements feedback control by using sensors to detect condensation conditions and feeding this information back to the controller, which then conditionally activates the mitigation device. This closed-loop feedback mechanism ensures the device operates only when needed, optimizing both condensation prevention and power consumption.

Inventive Principle:
Principle #23Feedback

2Illumination intensity

If condensation mitigation devices are activated continuously, then optical clarity is maintained, but power budget is exceeded

Engineering Contradiction:
Improveoptical clarityVSAvoidpower budget
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The mitigation device operates periodically based on condensation detection events rather than continuously. The system checks for condensation conditions at intervals and activates the mitigation device only when condensation is present, maintaining optical clarity while operating within power budget constraints.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system performs preliminary detection of condensation conditions using sensors before activating the mitigation device. This preliminary action allows the system to prepare for potential optical degradation and activate mitigation only when necessary, rather than operating continuously.

Inventive Principle:
Principle #10Preliminary action

3Use of energy by moving object

If sensors and algorithms are used for conditional activation, then power consumption is reduced, but device complexity increases

Engineering Contradiction:
Improvepower consumptionVSAvoidsystem complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The system uses self-service automation where sensors automatically detect condensation conditions and the controller automatically activates the mitigation device based on predetermined conditions. This self-service approach reduces the need for manual monitoring and intervention, offsetting the increased device complexity with operational simplicity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system replaces manual monitoring and mechanical condensation removal with automated sensing and electronic control mechanisms. This substitution uses electronic sensors and algorithms to detect and respond to condensation conditions, reducing power consumption through intelligent control while managing complexity through electronic rather than mechanical systems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively prevents window condensation and reduces power consumption by using sensors and algorithms to control the operation of condensation mitigation devices, ensuring continuous operation of optical instruments in humid environments while minimizing energy usage.

Implementation Method 1

Condensation is the change of the physical state of matter from gas phase into liquid phase. Moisture condensation on a window is unfavorable and should be prevented or mitigated in certain environment.

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 2

an optical device positioned inside the protective housing, wherein the optical device is configured for obtaining optical data through the window

Methodology Applied
Scientific EffectLight transmission: Light

Data Source

PatentUS9629204B2Detection and correction of window moisture condensation
Publication Date: 2017.04.18 TELEDYNE INSTRUMENTS INC
  • US9629204B2 patent drawing
  • US9629204B2 patent drawing
  • US9629204B2 patent drawing

AI summary

Condensation mitigation devices and condensation prediction/detection techniques configured to prevent window condensation with reduced power consumption are disclosed. A condensation mitigation device is configured to predict and/or detect a window condensation event. The condensation mitigation device is powered on only during such an event, and the condensation mitigation device is powered off afterwards to conserve power.