Condensed Cyclic Compound for Solution-Processed OLEDs

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Solution Overview

Problem

Organic light-emitting devices (OLEDs) face challenges in achieving low driving voltage, high efficiency, high brightness, and long lifespan, particularly in manufacturing processes that do not rely on expensive vacuum deposition methods.

Innovation Solution

A condensed cyclic compound represented by Formula 1, which includes 9 to 60 aromatic rings, is used in the organic light-emitting device, enhancing solubility in organic solvents and facilitating a solution coating process, thereby improving film-forming characteristics and maintaining or enhancing performance metrics like current efficiency and lifespan without the need for expensive vacuum deposition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If vacuum deposition method is used for OLED manufacturing, then film-forming characteristics and device performance are improved, but manufacturing cost increases significantly

Engineering Contradiction:
Improvefilm-forming characteristicsVSAvoidmanufacturing cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent changes the physical-chemical parameters of the organic compound by introducing specific molecular structures with 9-60 aromatic rings and particular functional groups. This enables the material to be processed via solution coating instead of vacuum deposition, reducing manufacturing cost while maintaining film quality through controlled solubility and coating parameters

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the vacuum deposition mechanical system with a solution coating process. By designing organic compounds with appropriate solubility characteristics, the manufacturing process transitions from vacuum-based physical deposition to solution-based chemical deposition, significantly reducing equipment complexity and cost

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of manufacture

If solution coating process is used for OLED manufacturing, then manufacturing cost is reduced, but film-forming characteristics and device performance deteriorate

Engineering Contradiction:
Improvemanufacturing costVSAvoidfilm-forming characteristics
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent optimizes solution coating parameters including solvent selection, concentration, coating speed, and drying conditions. By carefully controlling these parameters alongside the molecular structure design, high-quality films can be formed through solution coating, matching or exceeding vacuum deposition results

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite organic compound systems combining host materials, guest dopants, and additives in specific ratios. This composite approach enhances film-forming characteristics through synergistic effects, improving morphology, crystallinity, and optical properties while enabling solution processing

Inventive Principle:
Principle #40Composite materials

3Ease of manufacture

If organic compounds with high solubility are used, then solution coating processability is improved, but device efficiency and lifespan may deteriorate

Engineering Contradiction:
Improvesolution coating processabilityVSAvoiddevice efficiency and lifespan
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent introduces different functional groups at specific positions of the molecular structure: highly solubilizing groups (e.g., long alkyl chains, alkoxy groups) at peripheral positions for processability, while maintaining core aromatic structures with appropriate electron-donating or electron-withdrawing groups for efficient charge transport and exciton management, ensuring device performance

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses composite systems where the organic compound is combined with specific host materials, dopants, and additives. The host-guest interaction and additive effects compensate for potential performance losses from high solubility, while the composite structure enables both excellent solution processability and high device efficiency through optimized energy transfer and charge transport

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of the condensed cyclic compound in OLEDs results in improved current efficiency and extended lifespan, making it suitable for large-scale manufacturing through solution coating, while avoiding the high costs associated with vacuum deposition methods.

Implementation Method 1

enhancing solubility in organic solvents and facilitating a solution coating process

Methodology Applied
Scientific EffectSolubility: Solvation

Implementation Method 2

Carriers, such as holes and electrons, recombine in the emission layer to produce excitons. These excitons transit from an excited state to a ground state, thereby generating light

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS20230292607A1Condensed cyclic compound, composition including the condensed cyclic compound, and organic light-emitting device including the composition
Publication Date: 2023.09.14 SAMSUNG ELECTRONICS CO LTD
  • US20230292607A1 patent drawing
  • US20230292607A1 patent drawing
  • US20230292607A1 patent drawing

AI summary

A condensed cyclic compound represented by Formula 1 and including 9 to 60 aromatic rings:wherein A, L, and n are the same as described in the specification.