Condenser Fan Control for Quieter Refrigerator Cooling

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Solution Overview

Problem

Refrigerators with forced ventilation for condensers face noise issues due to fan operation, as sound volume increases with flow speed, and existing noise reduction methods are inadequate, especially when high cooling is required.

Innovation Solution

A control circuit that variably controls fan airflow based on temperature, allowing speed adjustments and potentially pulsing, with consideration for ambient and interior temperatures, as well as door opening status, to optimize cooling while minimizing noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the fan flow speed is increased to ensure adequate condenser cooling, then the cooling performance is improved, but the noise volume significantly increases

Engineering Contradiction:
Improvecondenser cooling performanceVSAvoidnoise volume
Core Design Contradiction:
TemperatureVSObject-generated harmful factors

Solution Approach 1:

The patent applies dynamics by making the fan speed adjustable and controllable rather than fixed. The control circuit dynamically adjusts fan rotation speed based on operating conditions, allowing the system to optimize between cooling performance and noise generation by varying the fan speed as needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operational parameters of the fan by controlling its rotation speed through a control circuit. By varying the fan speed parameter based on temperature sensors and operational state, the system can maintain adequate cooling while reducing noise during low-demand periods.

Inventive Principle:
Principle #35Parameter changes

2Temperature

If the fan is operated continuously at high speed to handle significant heat input, then the condenser cooling is ensured, but the power consumption increases

Engineering Contradiction:
Improvecondenser coolingVSAvoidfan power consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The system dynamically adjusts fan operation based on real-time temperature conditions and compressor state. The control circuit monitors temperature sensors and operational state to vary fan speed, ensuring adequate cooling only when necessary and reducing power consumption during low-heat-input conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements feedback control by using temperature sensors to monitor condenser and ambient temperatures, then feeding this information back to the control circuit which adjusts fan speed accordingly. This closed-loop control ensures optimal cooling performance while minimizing energy consumption by matching fan output to actual cooling demand.

Inventive Principle:
Principle #23Feedback

3Object-generated harmful factors

If the fan speed is reduced to minimize noise, then the noise volume decreases, but the condenser cooling performance becomes inadequate

Engineering Contradiction:
Improvenoise volumeVSAvoidcondenser cooling performance
Core Design Contradiction:
Object-generated harmful factorsVSTemperature

Solution Approach 1:

The system changes the fan speed parameter dynamically based on monitored temperature conditions and operational state. Rather than operating at a fixed low speed for noise reduction, the control circuit adjusts the parameter to provide adequate cooling when heat input is significant while maintaining low noise during minimal cooling requirements.

Inventive Principle:
Principle #35Parameter changes

4Temperature

If the compressor operating time is extended to provide long-term cooling regulation, then the cooling capacity is maintained, but the waste heat output increases

Engineering Contradiction:
Improvestorage space coolingVSAvoidwaste heat
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The system uses temperature sensors to monitor storage space temperature and feeds this information back to the control circuit, which regulates compressor and fan operation. This feedback control optimizes the balance between providing necessary cooling capacity and minimizing waste heat generation by adjusting operational parameters based on actual temperature conditions.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Reduces noise and power consumption by adjusting fan speed according to temperature and usage conditions, ensuring effective condenser cooling without excessive noise, especially during high heat input scenarios.

Implementation Method 1

If the condenser is forcedly ventilated by a fan

Methodology Applied
Scientific EffectForced convection: Forced Convection

Implementation Method 2

The air throughflow can be variably adjusted by varying the fan speed

Methodology Applied
Scientific EffectFluid flow control:

Data Source

PatentUS8820101B2Refrigerator with force-ventilation condenser
Publication Date: 2014.09.02 BSH HAUSGERATE GMBH
  • US8820101B2 patent drawing
  • US8820101B2 patent drawing

AI summary

A refrigerator with a condenser and a fan for the forced ventilation of the condenser, the refrigerator including a fan control circuit for controlling the fan to provide variable throughflow of air from the fan and an assembly for measuring temperature in operative communication with the fan control circuit for operating the fan in a temperature-dependent manner.