Condenser Support Assembly With Integrated Sleeve and Theft Deterrence
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Solution Overview
Problem
Existing systems for elevating condensing units are not cost-effective, do not provide synergistic solutions, and often fail to meet code clearances, secure against winds, and prevent theft, as they are distinct components serving different functions.
Innovation Solution
A beam assembly that elevates the condensing unit, integrates a line set sleeve, and acts as a theft deterrent, providing structural support and vibration dampening, while allowing for proper spacing and airflow.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If separate components (pads, stands, brackets) are used to elevate the condensing unit, then the unit can be elevated above ground, but the system becomes complex and costly with multiple distinct components serving different functions
Solution Approach 1:
The patent combines multiple separate components (support structure, line set sleeve, and theft deterrent features) into a single integrated support assembly. The support assembly includes a vertical post with an integrated sleeve that guides the line set, and horizontal supports that can be secured to the building structure, eliminating the need for separate pads, stands, and brackets while reducing installation complexity
Solution Approach 2:
The support assembly serves multiple functions simultaneously: it elevates the condensing unit above ground to ensure proper clearance, provides a structured pathway for the line set through the integrated sleeve, and incorporates anti-theft features through secure attachment to the building structure. This multi-functional design replaces multiple single-purpose components
2Ease of manufacture
If lightweight pads are used to elevate the condensing unit, then installation is simple, but the pads can be easily removed and stolen
Solution Approach 1:
The support assembly integrates anti-theft functionality into its primary support function. The horizontal supports are designed to be securely attached to the building structure (wooden or metal surfaces), making removal difficult. The integrated design with the line set sleeve creates a unified structure that cannot be easily separated or stolen, while maintaining ease of installation through straightforward attachment methods
3Reliability
If separate anti-theft structures are installed around the condensing unit, then theft is deterred, but the system complexity and cost increase
Solution Approach 1:
The anti-theft functionality is merged into the support assembly itself rather than being a separate addition. The horizontal supports that provide structural stability are designed to be securely fastened to the building structure, and the integrated line set sleeve creates a unified structure. This eliminates the need for separate anti-theft cages or barriers while maintaining theft deterrence through the inherent security of the integrated design
4Length of stationary object
If equipment pads are used to elevate the condensing unit, then proper clearance is provided, but the pads settle over time and allow debris to impair performance
Solution Approach 1:
The support assembly uses rigid structural components (vertical posts and horizontal supports) made from durable materials designed to maintain their structural integrity and elevation over time. Unlike flexible pads that settle, the rigid framework provides stable, consistent clearance height. The integrated line set sleeve is positioned to channel debris away from the condensing unit area, preventing accumulation that could impair performance
Data Source
AI summary
A system for supporting a condenser above a ground surface generally includes a beam that elevates the condenser above the ground surface, the beam incorporating or coupled to a wall sleeve on one end and a frame on the other end and adapted to allow a line set from the condenser to pass through at least a portion of an interior channel or passageway of the beam into the wall sleeve. In use, the beam is joined to a sleeve and placed in a hole in the building structure, such as a foundation wall, and secured to resist rotational force. The beam is joined to a frame, the condenser is placed on the frame, and the line set is run through the beam and sleeve. Thereby, the condenser becomes elevated above the ground on the condenser supporting system. The beam may be cantilevered.