Biochemically Conditioned Flush Water for Wastewater Odor Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The animal husbandry industry faces significant challenges with ammonia and odor emissions from barns, lagoons, and spray irrigation, which affect human health and animal productivity, and existing technologies for nutrient and odor management are costly and inefficient, particularly in swine operations.

Innovation Solution

A nutrient and odor management system (NOMS) that biochemically conditions flush water by lowering its pH through nitrification to convert ammonia to ionized ammonium, reducing ammonia gas emissions and nitrogen levels, using existing waste system components and optimizing the entire husbandry operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If conventional ammonia removal technologies are used, then ammonia emissions are reduced, but operational costs and energy consumption increase significantly

Engineering Contradiction:
Improveammonia emissionsVSAvoidenergy consumption
Core Design Contradiction:
Object-generated harmful factorsVSUse of energy by moving object

Solution Approach 1:

The system uses the existing lagoon ecosystem and naturally occurring microorganisms to perform ammonia removal through nitrification and denitrification processes. The lagoon serves as both waste storage and treatment system, eliminating the need for separate mechanical treatment facilities and reducing energy consumption while maintaining effective ammonia emission control.

Inventive Principle:
Principle #25Self-service

2Object-generated harmful factors

If chemical treatments are applied to reduce ammonia, then ammonia gas emissions are suppressed, but additional equipment and operational complexity increase

Engineering Contradiction:
Improveammonia gas emissionsVSAvoidsystem complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The system leverages the natural biochemical processes occurring in the lagoon environment. Microorganisms naturally present in the lagoon perform ammonia conversion through nitrification (ammonia to nitrite/nitrate) and denitrification (nitrate to nitrogen gas), eliminating the need for chemical additives or complex mechanical treatment systems while effectively reducing ammonia gas emissions.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention replaces mechanical and chemical ammonia removal systems with biological processes. Instead of using chemical treatments or mechanical aeration systems, the system relies on naturally occurring microorganisms to convert ammonia through biochemical reactions, simplifying the overall system while maintaining effectiveness.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Object-generated harmful factors

If nitrogen levels are reduced in wastewater, then beneficial reuse becomes more difficult, but environmental compliance and odor control improve

Engineering Contradiction:
Improvenitrogen levelsVSAvoidnutrient reuse
Core Design Contradiction:
Object-generated harmful factorsVSAdaptability or versatility

Solution Approach 1:

The system selectively removes excess nitrogen while preserving beneficial nutrients through controlled nitrification and denitrification processes. By managing the conversion of ammonia to nitrate and subsequently to nitrogen gas, the system reduces harmful nitrogen levels and ammonia emissions while maintaining appropriate nutrient concentrations for beneficial reuse applications such as irrigation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively suppresses ammonia gas emissions by up to 90%, reduces nitrogen levels, improves animal health and productivity, and lowers operational costs by minimizing the need for additional equipment and energy, while allowing targeted nutrient reuse.

Implementation Method 1

The system uses a nitrification system that transforms ammonia to nitrite and nitrate, lowering the pH of the flush water by at least 0.3 pH units

Methodology Applied
Scientific EffectNitrification: Oxidation

Data Source

PatentUS20250282661A1Systems and methods for treating wastewater and uses thereof
Publication Date: 2025.09.11 PANCOPIA INC
  • US20250282661A1 patent drawing
  • US20250282661A1 patent drawing
  • US20250282661A1 patent drawing

AI summary

A method and system to significantly reduce odor emissions caused by ammonia and other noxious gasses and reduce nitrogen levels in animal husbandry wastewater effectively and efficiently by the use of flush water that has been biochemically conditioned to lower the pH thus reducing the level of un-ionized compounds including NH3 which can volatilize into the atmosphere and which method and system can also be used to remove ammonia and nitrogen from the wastewater system. The present disclosure includes the use of flush water that has been biochemically conditioned to lower its pH thus sequestering non-ionized ammonia from being released from a liquid as ammonia gas. This disclosure relates to the new use of nitrification for biochemical conditioning of wastewater for use as flush water to reduce atmospheric ammonia emissions.