Conducting Substrate Darkening via Electroplating and Oxidation

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Solution Overview

Problem

Touch screens using metal fine wires face issues with high reflectivity, leading to visibility problems and glare due to the high reflectance of metal patterns, and existing darkening methods either compromise conductivity or are inefficient for thin films.

Innovation Solution

A method involving electroplating and oxidation to form darkening layers on conducting substrates, where a first darkening layer is applied through electroplating and a second layer through dipping in an oxidizer solution, reducing reflectance and improving visibility without affecting conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If metal fine wire is used for conducting pattern, then conductivity is improved, but reflectivity increases causing visibility problems and glare

Engineering Contradiction:
ImproveconductivityVSAvoidreflectivity
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies a darkening layer that changes the optical appearance of the metal conducting pattern from highly reflective to dark/absorbent. This darkening layer is formed through electroplating and oxidation processes, transforming the visual characteristics while preserving the underlying metal's electrical conductivity function.

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The patent creates a composite structure combining metal fine wire conducting pattern with a darkening layer (electroplated material and oxide layer). This composite structure integrates the high conductivity of metal with the light-absorbing properties of the darkening layer, resolving the contradiction between conductivity and reflectivity.

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If existing darkening methods are applied to metal patterns, then reflectance is reduced, but conductivity is compromised

Engineering Contradiction:
ImprovereflectanceVSAvoidconductivity
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The darkening layer is applied selectively to the visible surface areas of the metal conducting pattern through electroplating and oxidation. The treatment is localized to surfaces that need darkening while preserving the conductive pathways, allowing different regions to have different optical properties without compromising overall conductivity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the optical parameters of the metal surface through controlled electroplating and oxidation processes. By adjusting plating conditions and oxidation treatment, the surface properties are modified to reduce reflectance while maintaining the bulk electrical properties of the metal conducting pattern.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If darkening layer is applied to entire conducting pattern, then concealment is improved, but manufacturing complexity increases

Engineering Contradiction:
ImproveconcealmentVSAvoidmanufacturing process
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The electroplating and oxidation processes are performed as preliminary treatments on the metal conducting pattern before final assembly. By applying the darkening layer early in the manufacturing sequence, subsequent processes are simplified and the overall manufacturing complexity is managed more effectively.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method effectively reduces reflectance and enhances visibility of the conducting pattern, improving the contrast and concealment of the touch screen by using destructive interference and self-light absorbance, while maintaining conductivity.

Implementation Method 1

forming a first darkening layer in at least a partial area on the conducting pattern by performing electroplating

Methodology Applied
Scientific EffectElectroplating: Electroplating

Implementation Method 2

forming a second darkening layer in at least a partial area on the conducting pattern by dipping the conducting pattern in an oxidizer solution

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS9715289B2Method for manufacturing a conducting substrate
Publication Date: 2017.07.25 LG CHEM LTD
  • US9715289B2 patent drawing
  • US9715289B2 patent drawing
  • US9715289B2 patent drawing

AI summary

A method for preparing a conducting substrate according to the present invention comprises: 1) forming a conducting pattern on a substrate; 2) forming a first darkening layer in at least a partial area on the conducting pattern by performing electroplating; and 3) forming a second darkening layer in at least a partial area on the conducting pattern by dipping the conducting pattern in an oxidizer solution.