Conductive Binder Working Electrode for Stable CO2 Adsorption

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Solution Overview

Problem

The CO2 adsorbent in conventional electrochemical cells tends to detach from the electrode base material over time, leading to a decrease in CO2 adsorption capacity.

Innovation Solution

A carbon dioxide recovery system with a working electrode comprising a CO2 adsorbent held in an electrode base material by a binder with electrical conductivity, ensuring the adsorbent remains attached and enhances electron transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a CO2 adsorbent is used on the working electrode, then CO2 adsorption capacity is improved, but the adsorbent detaches from the electrode base material over time causing performance degradation

Engineering Contradiction:
ImproveCO2 adsorption capacityVSAvoidadsorbent attachment stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A binder is introduced as an intermediary material between the CO2 adsorbent and the electrode base material. The binder secures the adsorbent particles to the electrode while maintaining their CO2 adsorption functionality, preventing detachment over time through electrostatic attraction and physical adhesion.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The working electrode is constructed as a composite structure comprising the electrode base material, CO2 adsorbent particles, and binder material. This composite approach combines the electrical conductivity of the base material with the CO2 adsorption capability of the adsorbent, while the binder ensures structural integrity and prevents adsorbent detachment.

Inventive Principle:
Principle #40Composite materials

2Reliability

If the CO2 adsorbent is held firmly to the electrode base material, then attachment stability is improved, but electrical conductivity may be reduced

Engineering Contradiction:
Improveadsorbent attachment stabilityVSAvoidelectrical conductivity
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The binder is applied locally at the interface between the CO2 adsorbent particles and the electrode base material, providing secure attachment only where needed. The bulk of the adsorbent particles and their surrounding regions maintain their original electrical and adsorption properties, minimizing impact on overall electrode conductivity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The electrical conductivity of the binder is optimized by adjusting its composition and properties. The binder is designed to have sufficient conductivity to maintain electron transport between the adsorbent and electrode base material, while providing adequate adhesive strength to secure the adsorbent particles firmly.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively suppresses the detachment of the CO2 adsorbent, maintaining high CO2 adsorption capacity over time, and allows for efficient CO2 recovery and discharge.

Implementation Method 1

application of a voltage between the working electrode and the counter electrode causes electrons to be supplied from the counter electrode to the working electrode, and enables the CO2 adsorbent to bind to CO2

Methodology Applied
Scientific EffectElectrochemical reaction:

Implementation Method 2

the binder has electrical conductivity, and the CO2 adsorbent is held in the electrode base material by the binder

Methodology Applied
Scientific EffectElectrical conductivity: Conduction (electrical)

Data Source

PatentUS12629632B2Carbon dioxide recovery system and working electrode
Publication Date: 2026.05.19 DENSO CORP
  • US12629632B2 patent drawing
  • US12629632B2 patent drawing
  • US12629632B2 patent drawing

AI summary

Provided is an electrochemical cell comprising a working electrode and a counter electrode. The working electrode comprises an electrode base material, a CO2 adsorbent, and a binder. Application of a voltage between the working electrode and the counter electrode causes electrons to be supplied from the counter electrode to the working electrode, and enables the CO2 adsorbent to bind to CO2 as electrons are supplied. The binder has electrical conductivity, and the CO2 adsorbent is held in the electrode base material by the binder.