Conductive Cement Composite With Nanoporous Carbon Network

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Solution Overview

Problem

Cement faces an uncertain future due to its significant ecological footprint, and there is a need for materials that can replace it in housing and infrastructure while providing new energy-storage functionalities to minimize environmental impact.

Innovation Solution

Development of a nanoporous carbon-loaded cement composite that conducts electricity, which can be used in structural supercapacitors, heated pavements, and as a protective layer against freeze-thaw and alkali silica reaction degradation, utilizing hydraulic cement, carbon nanoparticle dispersing agents, and a continuous percolating network of nanoporous carbon nanoparticles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If cement is used as a building material, then structural needs are met, but ecological footprint increases due to CO2 production

Engineering Contradiction:
Improveecological footprintVSAvoidstructural functionality
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent creates a composite material combining cement with conductive carbon nanoparticles (such as carbon black or graphite). This composite maintains the structural properties of cement while adding electrical conductivity functionality, allowing the material to serve dual purposes and reduce the need for separate heating elements, thereby reducing overall ecological footprint.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent modifies the electrical conductivity parameter of cement by incorporating carbon nanoparticles. This parameter change transforms cement from an insulating material to a conductive one, enabling new applications such as heated pavements and freeze-thaw protection without requiring additional materials.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If conventional cement is used, then manufacturing is simple, but energy storage capabilities are lacking

Engineering Contradiction:
Improveenergy storage capabilitiesVSAvoidmaterial composition
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent makes cement multi-functional by incorporating conductive carbon nanoparticles, enabling it to simultaneously provide structural support, electrical conductivity, and energy storage capabilities. This eliminates the need for separate heating elements or energy storage systems, reducing overall system complexity despite the modified material composition.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If cement is used for infrastructure, then construction needs are met, but protection against freeze-thaw and alkali silica reaction degradation is insufficient

Engineering Contradiction:
Improveprotection against degradationVSAvoidmaterial composition
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent creates a composite material combining cement with conductive carbon nanoparticles (such as carbon black or graphite). This composite maintains the structural properties of cement while adding electrical conductivity functionality, allowing the material to serve dual purposes and reduce the need for separate heating elements, thereby reducing overall ecological footprint.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent modifies the electrical conductivity parameter of cement by incorporating carbon nanoparticles. This parameter change transforms cement from an insulating material to a conductive one, enabling new applications such as heated pavements and freeze-thaw protection without requiring additional materials.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electrically conductive cement composite reduces ecological footprint, enhances energy storage capabilities, and provides effective protection against degradation, making it suitable for sustainable infrastructure development.

Implementation Method 1

an electrically conductive cement composite, comprising hydraulic cement, water, a carbon nanoparticle dispersing agent, and a continuous percolating network of nanoporous carbon nanoparticles

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

a carbon nanoparticle dispersing agent

Methodology Applied
Scientific EffectDispersion: Dispersion (of waves)

Data Source

PatentUS11897813B2Method of forming an electrically conductive cement composite
Publication Date: 2024.02.13 MASSACHUSETTS INST OF TECH
  • US11897813B2 patent drawing
  • US11897813B2 patent drawing
  • US11897813B2 patent drawing

AI summary

A nanoporous carbon-loaded cement composite that conducts electricity. The nanoporous carbon-loaded cement composite can be used in a variety of different fields of use, including, for example, a structural super-capacitor as an energy solution for autonomous housing and other buildings, a heated cement for pavement deicing or house basement insulation against capillary rise, a protection of concrete against freeze-thaw (FT) or alkali silica reaction (ASR) or other crystallization degradation processes, and as a conductive cable, wire or concrete trace.