Conductive Cloth Sensor for Auscultation Training

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Solution Overview

Problem

Existing force sensors integrated into flexible materials lack the ability to accurately detect pressure distribution and location, particularly in auscultation training systems, where precise sound selection based on pressure application is necessary.

Innovation Solution

A force sensor comprising multiple layers, including conductive fabric and insulative mesh, which changes electrical resistance in response to pressure, allowing for the detection of pressure distribution and location, and integration with an auscultation training system to select corresponding sound files.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a force sensor is integrated into flexible materials, then the sensor can be incorporated into textile products and auscultation training systems, but the sensor lacks the ability to accurately detect pressure distribution and location

Engineering Contradiction:
Improveintegration into textile productsVSAvoidpressure distribution detection accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The sensor is divided into multiple discrete pressure-sensitive elements arranged in a grid pattern, with each element independently detecting pressure at its location. This segmentation enables both flexibility for textile integration and precise spatial distribution detection across the sensor surface.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each pressure-sensitive element has locally optimized conductive properties and geometry tailored for detecting pressure at specific locations. The varying local characteristics of different elements enable accurate pressure distribution mapping while maintaining overall sensor flexibility.

Inventive Principle:
Principle #3Local quality

2Measurement precision

If the sensor uses multiple layers with conductive and insulative materials, then pressure sensing capabilities are enhanced, but the device complexity increases

Engineering Contradiction:
Improvepressure sensing accuracyVSAvoidmulti-layer structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The sensor employs a composite multi-layer structure combining conductive fabric layers, insulative mesh layers, and pressure-sensitive elements. This composite approach enables simultaneous achievement of electrical conductivity for signal generation, electrical insulation for circuit separation, and mechanical flexibility for textile integration.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The sensor utilizes thin flexible fabric layers and mesh structures that provide the necessary electrical properties while maintaining overall flexibility. The thin-film construction minimizes bulk complexity while achieving the required multi-functional performance.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances pressure sensing capabilities, enabling accurate detection of pressure application points and corresponding sound selection in auscultation training systems, improving the realism and effectiveness of medical training.

Implementation Method 1

The pressure sensor includes a multilayer thread having a pressure sensitive layer exhibiting a pressure-dependent electrical resistance

Methodology Applied
Scientific EffectPiezoresistive effect: Piezoresistive Effect

Data Source

PatentUS9140614B2Conductive cloth sensor
Publication Date: 2015.09.22 LECAT PAUL
  • US9140614B2 patent drawing
  • US9140614B2 patent drawing
  • US9140614B2 patent drawing

AI summary

A force sensor is disclosed herein. The force sensor includes first and second layers formed from electrically conductive material. The force sensor also includes a third layer formed from an electrically insulative material disposed between the first and second layers. The third layer is a mesh defining a distribution of plurality of spaced openings. It is also disclosed herein that the force sensor can be incorporated in an auscultation training system. The auscultation training system can also include an auscultation device operable to be pressed against the force sensor whereby the force sensor emits a signal in response to being pressed. The auscultation training system can also include a controller communicating with the force sensor and operable to receive the signal. The auscultation training system can also include a database of sound files wherein the controller is operable to select one of the sound files in response to the signal.