Conductive Coating for Microelectronics Signal Integrity

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Solution Overview

Problem

Microelectronics packages face challenges in achieving high-speed signal integrity while maintaining cost-effectiveness, as microstrip routing compromises signal integrity and stripline routing requires additional substrate layers for ground referencing planes.

Innovation Solution

A conductive material is applied on the surface of the microelectronics package, grounded to exposed metal layers, acting as a pseudo-metal layer to enhance signal integrity in microstrip routing designs without increasing substrate layers, thereby providing electromagnetic interference shielding and cost savings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If microstrip routing is used, then substrate cost is reduced, but signal integrity deteriorates

Engineering Contradiction:
Improvesubstrate costVSAvoidsignal integrity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

A conductive coating is applied to the solder resist layer to act as an intermediary ground reference plane. This coating provides the necessary ground referencing for signal integrity while maintaining the microstrip routing architecture, thus resolving the contradiction between cost reduction and signal integrity maintenance.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention changes the physical state and properties of the solder resist layer by applying a conductive coating, transforming it from an insulating layer to a conductive ground reference. This parameter change enables the system to achieve both cost effectiveness and signal integrity.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If stripline routing is used, then signal integrity is improved, but device complexity increases

Engineering Contradiction:
Improvesignal integrityVSAvoidsubstrate layers
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention extracts the ground referencing function from the substrate internal layers and relocates it to the surface level through conductive coating on the solder resist layer. This eliminates the need for additional substrate buildup layers required by stripline routing, thereby reducing device complexity while maintaining signal integrity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The solution moves the ground reference from the vertical dimension (internal substrate layers) to the horizontal dimension (surface coating), changing the dimensional approach to ground referencing and avoiding increased substrate layer complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Object-affected harmful factors

If conductive coating is applied, then electromagnetic interference shielding is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveelectromagnetic interferenceVSAvoidmanufacturing process
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The conductive coating serves multiple functions simultaneously: it provides ground referencing for signal integrity, acts as an electromagnetic interference shield, and utilizes existing solder resist layer infrastructure. This multi-functionality justifies the added manufacturing step by delivering multiple benefits from a single process.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The conductive material enables microstrip routing to achieve stripline signal integrity while reducing substrate costs and effectively shields against electromagnetic interference and radio frequency interference, improving overall performance and reducing crosstalk.

Implementation Method 1

effectively shields against electromagnetic interference and radio frequency interference, improving overall performance and reducing crosstalk

Methodology Applied
Scientific EffectElectromagnetic interference shielding: Faraday Cage

Data Source

PatentUS10910314B2Conductive coating for a microelectronics package
Publication Date: 2021.02.02 INTEL CORP
  • US10910314B2 patent drawing
  • US10910314B2 patent drawing
  • US10910314B2 patent drawing

AI summary

Disclosed is a microelectronics package. The microelectronics package may include a reference plane, a signal routing layer, a dielectric layer, and a conductive layer. The signal routing layer may include a plurality of signal routing traces. The dielectric layer may be located adjacent to the signal routing layer. The conductive layer may be applied to the dielectric layer such that the dielectric layer is located in between the signal routing layer and the conductive layer. The conductive layer may be in electrical communication with the reference plane.