Conductive Composite Structure for Transparent Electrodes

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Solution Overview

Problem

Graphene's conductivity is difficult to improve while maintaining high optical transmittance, as dopants struggle to be uniformly coated, leading to unsatisfactory conductivity enhancement and stability issues.

Innovation Solution

A conductive composite structure is created by alternately stacking graphene with an organic composite layer containing a conductive polymer with a work function of 5.3 eV or lower, using isopropyl alcohol and an organic solvent to form a uniform coating, which reduces sheet resistance deviation and maintains transparency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a dopant is doped or coated on graphene to increase conductivity, then conductivity is improved, but the dopant cannot be uniformly disposed on the graphene leading to unsatisfactory conductivity improvement and stability issues

Engineering Contradiction:
Improveconductivity stabilityVSAvoiddopant uniformity
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent uses a composite material approach by combining conductive polymer particles (PEDOT, PSS, or polyaniline) with graphene to form a conductive composite structure. This composite structure achieves uniform conductivity distribution while maintaining high optical transmittance, resolving the issue of non-uniform dopant coating on pure graphene.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the material parameters by selecting conductive polymers with specific work functions (5.3 eV or lower) and controlling their particle size distribution (0.1-10 μm). These parameter changes enable uniform coating on graphene while achieving the desired conductivity improvement and stability.

Inventive Principle:
Principle #35Parameter changes

2Illumination intensity

If graphene is used as a transparent electrode, then high optical transmittance is maintained, but conductivity improvement is difficult to achieve

Engineering Contradiction:
Improveoptical transmittanceVSAvoidconductivity
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent creates a composite structure combining graphene with conductive polymer particles, where graphene provides high optical transmittance and the conductive polymer particles provide enhanced conductivity. This composite approach allows simultaneous achievement of both high transparency and improved conductivity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality enhancement by dispersing conductive polymer particles throughout the graphene structure. The conductive polymer particles are distributed at specific locations on the graphene surface, providing localized conductivity enhancement while maintaining the overall transparency of the graphene layer.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The conductive composite structure achieves improved conductivity with reduced sheet resistance deviation and enhanced transparency, suitable for use as a transparent electrode, while also compensating for resistance differences caused by graphene tears during transfer.

Implementation Method 1

an organic composite layer including a conductive polymer having a work function of about 5.3 eV or lower

Methodology Applied
Scientific EffectWork function:

Implementation Method 2

an organic solvent miscible with isopropyl alcohol

Methodology Applied
Scientific EffectMiscibility:

Implementation Method 3

coating and drying the composition for forming an organic composite layer

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS11404182B2Conductive composite structure for electronic device, method of preparing the same, electrode for electronic device including the conductive composite structure, and electronic device including the conductive composite structure
Publication Date: 2022.08.02 SAMSUNG ELECTRONICS CO LTD
  • US11404182B2 patent drawing
  • US11404182B2 patent drawing
  • US11404182B2 patent drawing

AI summary

Provided are a conductive composite structure for an electronic device, a method of preparing the conductive composite structure, an electrode for an electronic device including the conductive composite structure, and an electronic device including the conductive composite structure. The conductive composite structure may contain graphene and an organic composite layer including a conductive polymer having a work function of about 5.3 eV or lower, and has a sheet resistance deviation of about 10% or less.