Conductive Concrete Structural System for Electromagnetic Shielding

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Solution Overview

Problem

Conventional concrete compositions lack effective electromagnetic shielding capabilities and are limited in preventing electromagnetic interference and electromagnetic pulse events, particularly in critical infrastructure facilities, and they do not adequately address corrosion and static electricity issues.

Innovation Solution

A conductive concrete composition comprising specific proportions of cement, supplementary materials like GGBS, aggregates, and carbon products, along with fibers, which provides enhanced electromagnetic shielding, anti-static properties, and structural support, including interlocking designs to minimize wave leakage at connection points.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If conventional concrete compositions are used, then structural support is provided, but electromagnetic shielding capability is insufficient

Engineering Contradiction:
Improveelectromagnetic shielding capabilityVSAvoidprotection against EMI and EMP
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent applies composite materials by incorporating conductive elements (carbon fiber, steel fiber, graphite, or metal powder) into concrete compositions to create a composite material that provides both structural support and electromagnetic shielding capability. This resolves the contradiction by combining the structural properties of concrete with the electromagnetic shielding properties of conductive materials.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies parameter changes by modifying the electrical conductivity parameter of concrete through the addition of conductive materials. By changing the conductivity parameter from insulating to conductive, the concrete gains electromagnetic shielding capability while maintaining its structural properties.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If metallic structures such as steel panel enclosures or wire mesh Faraday cages are used, then electromagnetic shielding is provided, but construction cost and maintenance cost increase

Engineering Contradiction:
Improveelectromagnetic shieldingVSAvoidconstruction and maintenance cost
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The patent changes the material parameter from metallic to concrete-based conductive composite, achieving electromagnetic shielding through conductive concrete compositions. This substitution reduces construction and maintenance costs while providing equivalent shielding functionality.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses concrete, a relatively inexpensive and widely available material, to replace expensive metallic structures. The conductive concrete provides cost-effective electromagnetic shielding without the high construction and maintenance costs associated with steel enclosures or wire mesh Faraday cages.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Object-affected harmful factors

If metallic structures are used for electromagnetic shielding, then shielding is provided, but ability to support design loads is limited

Engineering Contradiction:
Improveelectromagnetic shieldingVSAvoidability to support design loads
Core Design Contradiction:
Object-affected harmful factorsVSStrength

Solution Approach 1:

The patent creates a composite material that combines the load-bearing capacity of concrete with the electromagnetic shielding capability of conductive additives. This composite structure simultaneously provides both required functions: structural support and electromagnetic shielding.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The conductive concrete composition serves multiple functions: it provides structural support like traditional concrete while simultaneously providing electromagnetic shielding. This multi-functionality eliminates the need for separate metallic shielding structures that would be required if conventional concrete were used.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Productivity

If precast concrete panels are used, then construction efficiency is improved, but electromagnetic wave leakage occurs at connection points

Engineering Contradiction:
Improveconstruction efficiencyVSAvoidelectromagnetic wave leakage at connections
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent uses conductive concrete composite material in precast panels to maintain construction efficiency while eliminating electromagnetic wave leakage at connection points. The conductive property of the concrete ensures continuous electromagnetic shielding across panel joints.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the electrical conductivity parameter of the concrete to prevent electromagnetic wave leakage. By making the concrete conductive, it can effectively seal the gaps and joints between precast panels, preventing electromagnetic wave penetration while maintaining the construction efficiency benefits of precast systems.

Inventive Principle:
Principle #35Parameter changes

5Strength

If conventional concrete is used, then structural properties are provided, but corrosion protection and static electricity management are insufficient

Engineering Contradiction:
Improvestructural propertiesVSAvoidcorrosion protection and static electricity management
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent applies composite materials by incorporating conductive fibers or particles into concrete to create a composite that provides both structural properties and additional functionalities including corrosion protection and static electricity management. The conductive network formed by the additives enables these protective functions while maintaining structural integrity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the electrical conductivity parameter of concrete to enable corrosion protection and static electricity management. By making the concrete conductive, it can dissipate static electricity and provide cathodic protection against corrosion, thereby improving reliability without compromising structural properties.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition offers unexpectedly high electromagnetic shielding, anti-static protection, and improved durability, while supporting structural loads, making it suitable for critical infrastructure applications.

Implementation Method 1

conductive concrete compositions which exhibit unexpectedly high electromagnetic shielding characteristics

Methodology Applied
Scientific EffectElectromagnetic shielding: Absorption (EM radiation)

Implementation Method 2

conductive concrete compositions which exhibit unexpectedly high electromagnetic shielding characteristics and provide anti-static flooring

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS12385244B2Concrete structural system
Publication Date: 2025.08.12 AMERICAN UNIVERSITY OF SHARJAH
  • US12385244B2 patent drawing
  • US12385244B2 patent drawing
  • US12385244B2 patent drawing

AI summary

In some implementations, a conductive concrete composition for providing improved shielding against electromagnetic radiation comprises cement, one or more supplementary materials, aggregates, one or more carbon products, and fibers. In some implementations, the composition comprises between about 5% and about 40% by weight of cement, between about 1% and about 20% by weight of one or more supplementary materials, between about 5% and about 80% by weight of aggregates, between about 1% and about 40% by weight of one or more carbon products, and between about 1% and about 10% by weight of fibers. In some embodiments, the one or more supplementary materials comprises ground granulated blast furnace slag (GGBS), the one or more carbon products comprises graphite, and the fibers comprise steel fibers. The aggregates can include normal weight, lightweight, and/or fine aggregates.