Conductive Dome for Keycap Electrical Connection

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Solution Overview

Problem

Traditional keyboards lack an effective electrical connection at the keycap level, which hinders the integration of active elements like displays and sensors due to space constraints, mechanical interference, and reliability issues with existing connection methods such as wires or custom switches, leading to compromised tactile feel and increased maintenance needs.

Innovation Solution

A conductive external element, like rip-stop woven fabric coated with conductive material, is attached to the dome structure to provide a flexible and robust electrical connection from the base to the keycap, allowing for the integration of displays without altering the tactile feel or increasing the keyboard's thickness, and using existing keyboard components with minimal modifications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If wires or custom switches are used for electrical connection at the keycap level, then electrical connectivity is achieved, but the tactile feel is compromised and maintenance needs increase

Engineering Contradiction:
Improvetactile feedback reliabilityVSAvoidtactile feel
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent extracts the electrical connection function from traditional wires and custom switches, integrating it directly into the dome structure through conductive coatings. This eliminates the need for separate connection components that interfere with tactile feedback, allowing the dome to serve both mechanical and electrical functions simultaneously.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the electrical connection function with the dome structure by applying conductive coatings directly to the dome. This combination allows the same component (the dome) to provide both mechanical tactile feedback and electrical connectivity, eliminating the need for separate wires or switches that would compromise tactile feel.

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If active elements like displays are integrated into keycaps, then keyboard functionality is enhanced, but space constraints and mechanical interference occur

Engineering Contradiction:
Improvekeyboard functionalityVSAvoidspace constraints
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent utilizes the vertical dimension by integrating displays into the keycap structure without increasing horizontal footprint. The conductive dome structure provides electrical pathways that accommodate display integration while maintaining the original keyboard plane, effectively adding functionality in the vertical dimension rather than expanding the horizontal space.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent nests the display element within the keycap structure, utilizing the existing keycap volume and electrical pathways. The conductive dome provides embedded electrical connections that accommodate the display without requiring additional external space, effectively nesting the display functionality within the existing keyboard architecture.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Reliability

If traditional connection methods are used, then electrical connectivity is achieved, but the keyboard thickness increases

Engineering Contradiction:
Improveelectrical connectivityVSAvoidkeyboard thickness
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The patent replaces traditional mechanical wire connections with a conductive coating applied directly to the dome structure. This substitution eliminates the need for bulky wire routing and connectors, achieving reliable electrical connectivity through a thin conductive layer that maintains the original keyboard thickness.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs a thin conductive coating on the dome structure to provide electrical connectivity. This thin film approach replaces thick mechanical connection methods, achieving reliable electrical contact while maintaining a sleek, thin keyboard profile without the bulk of traditional wiring.

Inventive Principle:
Principle #30Flexible shells and thin films

4Reliability

If custom switches are used for electrical connection, then connectivity is achieved, but assembly complexity and maintenance needs increase

Engineering Contradiction:
Improveelectrical connectivityVSAvoidassembly complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent makes the dome structure multi-functional by integrating both mechanical switch functionality and electrical connection capabilities into a single component. The conductive coating on the dome provides electrical pathways without requiring separate custom switches, simplifying the overall structure and reducing assembly complexity while maintaining reliable connectivity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent extracts the electrical connection function from separate custom switches and integrates it directly into the dome structure through conductive coatings. This elimination of separate components reduces assembly steps and maintenance requirements while achieving the same electrical connectivity function.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables interactive and customizable keyboards with embedded displays that maintain the tactile feedback and reliability of traditional keyboards, reducing power consumption and assembly complexity while minimizing maintenance, and allowing for multi-million cycle operations without additional weight or bulk.

Implementation Method 1

a flexible and robust electrical connection from the base to the keycap

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS10699857B2Electrical connection to keycap
Publication Date: 2020.06.30 INTEL CORP
  • US10699857B2 patent drawing
  • US10699857B2 patent drawing
  • US10699857B2 patent drawing

AI summary

There is disclosed in an example a key having a tactile element; and a flexible and conductive external element disposed over the tactile element. There is also disclosed an example method of manufacturing the key, and an electronic device comprising a plurality of active keys, including at least one of the key.