Conductive Gel Reservoirs Around Seals for Faster, Even Release

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Solution Overview

Problem

Existing conductive gel deployment devices in medical therapy systems, such as wearable defibrillators, face challenges with inefficient gel flow due to limited contact between gel reservoirs and adhesive seals, leading to slowed gel deployment and potential premature seal failure under pressure.

Innovation Solution

A conductive gel deployment device with gel reservoirs configured to surround adhesive seals, allowing for distributed pressure application and simultaneous release of gel from multiple points, facilitated by fluid conduits and exit ports for even distribution on the patient's skin.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If gel reservoirs are positioned adjacent to adhesive seals with limited contact, then device complexity is reduced, but gel deployment speed decreases and seal reliability deteriorates

Engineering Contradiction:
Improvedevice complexityVSAvoidgel deployment speed
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The gel reservoir is divided into multiple segments or zones that contact different portions of the adhesive seal perimeter. This segmentation allows pressure to be distributed across multiple contact points simultaneously, accelerating gel deployment while maintaining a relatively simple overall device structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The contact interface between gel reservoir and adhesive seal is extended from a single point or small area to a distributed perimeter contact arrangement. By utilizing the dimensional space around the seal perimeter, the design achieves faster gel deployment without significantly increasing device complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If gel reservoirs are positioned adjacent to adhesive seals with limited contact, then device complexity is reduced, but seal reliability deteriorates due to premature seal failure under pressure

Engineering Contradiction:
Improvedevice complexityVSAvoidseal reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The load previously concentrated at a single contact point is segmented and distributed across multiple contact points around the seal perimeter. This segmentation prevents any single point from experiencing excessive pressure that could cause premature seal failure, thereby improving reliability without complicating the device design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the adhesive seal are engaged by gel reservoir segments at different locations around the perimeter. This local quality approach ensures that pressure is applied uniformly across the seal interface, preventing localized stress concentrations that could lead to seal failure.

Inventive Principle:
Principle #3Local quality

3Ease of operation

If pressure is applied at a single point to release gel, then ease of operation is maintained, but gel distribution uniformity deteriorates

Engineering Contradiction:
Improveease of operationVSAvoidgel distribution uniformity
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The single pressure application point is segmented into multiple pressure application zones around the seal perimeter. When pressure is applied, it is automatically distributed across all contact points simultaneously, ensuring uniform gel release and distribution while requiring only a single user action to initiate.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple pressure application functions are merged into a single user operation. The device design integrates multiple contact points and pressure transmission paths so that one simple user action (applying pressure) simultaneously engages all segments, achieving both ease of operation and uniform gel distribution.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the speed and reliability of conductive gel deployment, ensuring consistent delivery of therapeutic shocks by preventing premature seal failure and optimizing gel flow, thereby improving the effectiveness of medical therapy systems.

Implementation Method 1

the seal is configured to release the conductive gel from at least one of the plurality of gel reservoirs in response to pressure being applied about a perimeter of the seal

Methodology Applied
Scientific EffectPressure: Pressure Increase

Implementation Method 2

the conductive gel is capable of conducting the therapeutic current from the at least one conductive surface to the patient's skin

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS12350507B2Conductive gel release and distribution devices
Publication Date: 2025.07.08 ZOLL MEDICAL CORPORATION
  • US12350507B2 patent drawing
  • US12350507B2 patent drawing
  • US12350507B2 patent drawing

AI summary

A gel deployment device for use with an electrotherapy system is provided. The device includes a plurality of gel reservoirs disposed on a substrate, each of the plurality of gel reservoirs containing conductive gel. Each of the gel reservoirs are positioned adjacent to at least one seal such that the seal restricts flow of the conductive gel. The seal can be configured to release the conductive gel from the gel reservoir in response to pressure being applied about a perimeter of the seal at, for example, multiple points about the perimeter or substantially equally about the perimeter of the seal. In an example, each gel reservoir can be shaped such that the gel reservoir partially or fully surrounds a seal. In another example, multiple gel reservoirs can be arranged in clusters such that the multiple gel reservoirs are positioned about a single seal.