Thermally Conductive Hinge for Portable System Heat Dissipation

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Solution Overview

Problem

Portable information handling systems face challenges with thermal management due to limited space for active cooling, leading to excessive mechanical stress and reduced processing performance from thermal constraints, especially in low profile configurations where passive cooling is relied upon.

Innovation Solution

The integration of a thermal conduit that transfers heat between rotationally coupled housing portions, utilizing vapor chambers and graphite thermal spreaders to efficiently dissipate thermal energy across a greater surface area, managed by adjusting internal pressure and saturation points to maintain component temperatures within thresholds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If passive cooling is used in low profile information handling systems, then the system thickness is reduced, but thermal management capability deteriorates leading to excessive temperatures

Engineering Contradiction:
Improvesystem thicknessVSAvoidcomponent temperature
Core Design Contradiction:
Length of moving objectVSTemperature

Solution Approach 1:

The patent transfers thermal energy from the base housing portion to the lid housing portion, utilizing the lid's outer surface as an additional thermal dissipation dimension. This allows heat to be rejected from a different spatial location, effectively increasing the thermal management capability without increasing system thickness.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The hinge assembly serves as a thermal intermediary, containing thermal conduits that transfer thermal energy from the base housing portion to the lid housing portion. This mediator enables thermal dissipation across housing portions while maintaining the low profile configuration.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If processing power is increased, then productivity is improved, but thermal energy generation increases leading to thermal constraints

Engineering Contradiction:
Improveprocessing powerVSAvoidthermal energy
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent extracts thermal energy from the base housing portion where processing components are located and transfers it to the lid housing portion. This separation of thermal generation and thermal rejection enables higher processing power by removing the thermal constraint from the processing area.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The lid housing portion serves multiple functions: it provides structural support, houses the display, and acts as a thermal dissipation structure. By utilizing the lid for thermal rejection, the system gains additional thermal management capability without adding dedicated cooling components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If thermal energy is concentrated in one housing portion, then the thermal path is simplified, but mechanical stress increases due to thermal expansion

Engineering Contradiction:
Improvethermal path complexityVSAvoidmechanical stress
Core Design Contradiction:
Device complexityVSStress or pressure

Solution Approach 1:

The patent segments the thermal management function across two housing portions (base and lid), with thermal conduits in the hinge assembly creating separate thermal paths. This segmentation distributes thermal energy and reduces concentration in a single location, thereby reducing thermal expansion stress.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The hinge assembly provides rotational movement capability between the base and lid housing portions, allowing the structure to dynamically accommodate thermal expansion and contraction. This dynamic joint reduces mechanical stress by permitting controlled movement rather than rigid constraint.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances passive thermal transfer and cooling efficiency, allowing for increased processing power while maintaining system temperatures within safe limits, even in low profile designs, by effectively distributing thermal energy across a larger surface area and dynamically controlling thermal dissipation.

Implementation Method 1

a thermal conduit that transfers thermal energy from a first housing portion to a second housing portion

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

utilizing vapor chambers and graphite thermal spreaders to efficiently dissipate thermal energy across a greater surface area

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 3

utilizing vapor chambers and graphite thermal spreaders to efficiently dissipate thermal energy across a greater surface area

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS10802555B2Information handling system thermally conductive hinge
Publication Date: 2020.10.13 DELL PROD LP
  • US10802555B2 patent drawing
  • US10802555B2 patent drawing
  • US10802555B2 patent drawing

AI summary

A portable information handling system transfers thermal energy associated with operation of a CPU from a main housing portion to a lid housing portion with thermal conduction through a hinge assembly that rotationally couples the main and lid housing portions to each other. For example, thermal conduits insert into a hinge body and transfer thermal energy across the hinge body through a thermally conductive interface, such as the hinge body itself, thermal grease disposed in the hinge body, a liquid that fills a cavity of the hinge body shared by the thermal conduits, and a vapor chamber integrated in the hinge body.