Conductive Ink Display Structure for Automated Inventory Sensing

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Solution Overview

Problem

Conventional point-of-purchase displays lack functionality for product sensing and inventory control, limiting their ability to track inventory effectively beyond simple placement and quantity.

Innovation Solution

Integration of conductive ink to create electrical connections between display structures and electronic devices, allowing for detection of object properties such as resistance, capacitance, weight, and barcodes, enabling real-time inventory tracking and identification.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional display structures are used, then manufacturing cost and simplicity are maintained, but inventory sensing and tracking functionality are lost

Engineering Contradiction:
Improveinventory sensing capabilityVSAvoiddisplay structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines the display structure with electronic sensing devices and conductive ink circuits to create an integrated system. The conductive ink is applied directly to the display structure components (pegs, shelves, hooks), merging the mechanical display function with electrical sensing capability into a unified system that detects product presence, weight, and inventory status without requiring separate complex sensing infrastructure.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The display structure is designed to perform multiple functions simultaneously: mechanical support for products, electrical conduction for sensing signals, and data communication for inventory tracking. The conductive ink enables the same physical structure to serve as both display hardware and sensing circuitry, allowing a single component to fulfill diverse functional requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Extent of automation

If electronic sensing devices are integrated into display structures, then inventory tracking capability is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveinventory tracking automationVSAvoiddisplay structure assembly
Core Design Contradiction:
Extent of automationVSEase of manufacture

Solution Approach 1:

The patent replaces traditional mechanical inventory tracking methods (manual counting, physical tags) with electronic sensing and automated detection systems. Conductive ink circuits and electronic sensors automatically detect product placement, weight changes, and inventory status, eliminating the need for manual intervention and providing real-time digital tracking without complex mechanical assemblies.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system utilizes changes in electrical parameters (conductivity, resistance, capacitance) of the conductive ink circuits to detect inventory status. When products are placed on or removed from display structures, the electrical parameters of the conductive ink pathways change, providing automated detection signals that simplify manufacturing by using inherent material properties rather than additional sensing components.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If conductive ink is used to couple display structures and electronic devices, then manufacturing cost and simplicity are improved, but electrical connection reliability may worsen

Engineering Contradiction:
Improveelectrical connection assemblyVSAvoidelectrical connection stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The conductive ink is applied to the display structures during the manufacturing process itself, before the display is assembled or deployed. This preliminary application ensures that the electrical connection pathways are established and cured as part of the base manufacturing process, eliminating the need for separate field assembly steps and ensuring consistent electrical properties from production.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses conductive ink as a composite material that combines electrical conductivity with adhesion properties suitable for display structure surfaces. This composite material integrates the electrical connection function into the existing display structure materials, creating a unified composite system that maintains both mechanical integrity and electrical reliability without requiring separate connection components.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and cost-effective inventory management by allowing for automatic identification and tracking of products, including quantity and location, without visible labeling, enhancing inventory control and consumer interaction data collection.

Implementation Method 1

the conductive ink of the resistive element forms an electrically conductive pathway from a first electrical terminal associated with the display structure to a second electrical terminal associated with the display structure

Methodology Applied
Scientific EffectElectrical Conduction: Conduction (electrical)

Implementation Method 2

determining the identity of an object in contact with and in electrical communication with a display structure, via a value of electrical current flowing through the display structure, wherein the object comprises a resistive element with a preselected resistance

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Data Source

PatentUS10548418B2Automatic sensing methods and devices for inventory control
Publication Date: 2020.02.04 T INK INC
  • US10548418B2 patent drawing
  • US10548418B2 patent drawing
  • US10548418B2 patent drawing

AI summary

The present disclosure is generally directed to methods of tracking stocked inventory, such as products or other items stocked on a store shelf or other storage space. The disclosure is also directed to devices and systems that may be utilized to carry out such methods.