Conductive-Layer FBAR Structure for Electrical Loss Reduction

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Solution Overview

Problem

Film bulk acoustic wave resonators experience electrical losses, leading to increased interference between transmitted and received signals in mobile terminals, which necessitates larger fractional band gaps and wastage of frequency resources.

Innovation Solution

A resonance apparatus is designed with a lower electrode, a piezoelectric layer, and conductive layers formed on the electrodes, along with a method of manufacturing that includes forming these components to reduce electrical losses by vapor depositing conductive materials strategically, thereby minimizing interference and optimizing frequency efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional electrode structures are used in film bulk acoustic wave resonators, then the device structure is simple and easy to manufacture, but electrical losses increase leading to signal interference and reduced frequency efficiency

Engineering Contradiction:
Improveelectrical lossVSAvoiddevice structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent applies composite materials by combining multiple conductive layers with different properties (e.g., tungsten layer for low resistance, molybdenum layer for adhesion and oxidation resistance) to create an electrode structure that reduces electrical losses while maintaining manufacturability. This composite approach allows optimization of electrical performance without significantly complicating the manufacturing process.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent implements local quality by applying conductive layers selectively at specific locations where electrical losses occur most significantly, such as at the electrode-substrate interface or in high-current-density regions. This targeted approach reduces overall electrical loss without requiring complete restructuring of the entire device.

Inventive Principle:
Principle #3Local quality

2Reliability

If electrical losses are reduced through additional conductive layers, then frequency efficiency improves and signal interference decreases, but the manufacturing process becomes more complex

Engineering Contradiction:
Improvefrequency efficiencyVSAvoidmanufacturing process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent optimizes manufacturing by carefully controlling parameters such as layer thickness (e.g., tungsten layer 5-50 nm, molybdenum layer 50-200 nm), deposition temperature, and material composition ratios. These parameter optimizations allow achieving low electrical loss performance using standard semiconductor manufacturing techniques without requiring excessive process complexity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces complex mechanical assembly processes with vapor deposition techniques for forming conductive layers. This substitution allows precise control of layer thickness and composition while maintaining compatibility with existing semiconductor manufacturing infrastructure, thereby improving reliability without proportionally increasing manufacturing complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces electrical and acoustic wave losses, enhancing frequency efficiency and minimizing the need for larger band gaps, thus conserving frequency resources in mobile terminals.

Implementation Method 1

a piezoelectric layer formed on the lower electrode

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

forming a conductive layer on the upper electrode or the lower electrode

Methodology Applied
Scientific EffectVapor deposition: Physical Vapour Deposition

Data Source

PatentUS12028048B2Resonance apparatus for processing electrical loss using conductive material and method for manufacturing the same
Publication Date: 2024.07.02 SAMSUNG ELECTRONICS CO LTD
  • US12028048B2 patent drawing
  • US12028048B2 patent drawing
  • US12028048B2 patent drawing

AI summary

A resonance apparatus that processes an electrical loss using a conductive material and a method of manufacturing the resonance apparatus are provided. The resonance apparatus includes a lower electrode formed at a predetermined distance from a substrate, and a piezoelectric layer formed on the lower electrode. The resonance apparatus further includes an upper electrode formed on the piezoelectric layer, and a conductive layer formed on the upper electrode or the lower electrode.