Conductive Membrane for Solar Fuel Generation

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Solution Overview

Problem

Current technologies for generating alternative fuels from solar energy face inefficiencies in water splitting and fuel storage, particularly in the development of conductive membranes for solar fuel cells that can effectively utilize light absorbers, catalysts, and membranes to optimize fuel generation.

Innovation Solution

The development of conductive membranes with a polymer mesh coated with conducting polymers and embedded photoactive structures, which allow for anion or cation conduction and are coated with hydrogen or oxygen evolution catalysts, integrated into a chassis for efficient solar fuel generation and water splitting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional membranes are used in solar fuel cells, then the device structure is simple, but the fuel generation efficiency is low due to poor conduction and catalyst interaction

Engineering Contradiction:
Improvefuel generation efficiencyVSAvoidmembrane structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies composite materials by integrating conducting polymers with polymer mesh substrates to create membranes that combine electrical conductivity with mechanical stability. The conducting polymer coating on the mesh substrate provides both structural support and enhanced conduction properties, directly addressing the efficiency problem while maintaining manageable device complexity through a systematic composite approach

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent implements local quality by creating regions with different photoactive structure densities within the membrane. Areas with higher photoactive structure concentration provide enhanced conduction and catalyst interaction, while other regions maintain sufficient openness for ion transport. This spatial variation in properties optimizes fuel generation efficiency without requiring complete structural redesign

Inventive Principle:
Principle #3Local quality

2Productivity

If photoactive structures are densely embedded in the membrane, then conduction efficiency improves, but ion conduction capability deteriorates due to blocked pathways

Engineering Contradiction:
Improveconduction efficiencyVSAvoidion conduction capability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent resolves this contradiction by creating non-uniform distributions of photoactive structures within the membrane. Certain regions contain higher concentrations of embedded photoactive structures to enhance conduction efficiency, while other regions maintain lower densities to preserve ion conduction pathways. This spatial differentiation allows both functions to operate optimally simultaneously

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent utilizes the porous structure of the polymer mesh substrate to maintain ion conduction pathways even when photoactive structures are embedded. The mesh architecture provides inherent porosity that allows ion transport through the membrane, preventing complete blockage of conduction pathways while still enabling efficient electron transfer through the conducting polymer regions

Inventive Principle:
Principle #31Porous materials

3Reliability

If conducting polymer coating is applied to enhance conduction, then electrical conductivity improves, but manufacturing complexity increases

Engineering Contradiction:
Improveelectrical conductivityVSAvoidmembrane fabrication complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent addresses manufacturing complexity by optimizing the conducting polymer coating process parameters, including coating thickness, drying conditions, and heating treatments. By carefully controlling these parameters, the patent achieves sufficient electrical conductivity enhancement while keeping the manufacturing process practical and scalable, avoiding excessive complexity in fabrication

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the efficiency of solar fuel generation by enabling effective conduction and catalyst interaction, optimizing fuel production and minimizing polarization losses, thus improving the overall performance of solar fuel cells.

Implementation Method 1

allows for anion or cation conduction

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 2

photoactive structures embedded in the membrane

Methodology Applied
Scientific EffectPhotoactivity: Photosynthesis

Implementation Method 3

coated with one or more hydrogen or oxygen evolution catalysts

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS9545612B2Solar fuel generator
Publication Date: 2017.01.17 CALIFORNIA INST OF TECH
  • US9545612B2 patent drawing
  • US9545612B2 patent drawing
  • US9545612B2 patent drawing

AI summary

The disclosure provides conductive membranes for water splitting and solar fuel generation. The membranes comprise an embedded semiconductive/photoactive material and an oxygen or hydrogen evolution catalyst. Also provided are chassis and cassettes containing the membranes for use in fuel generation.