Conductive Oxide Capacitor Electrodes in Display Manufacturing

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Solution Overview

Problem

Conventional display device manufacturing methods require additional metal and insulation layers for forming capacitor electrodes, which complicates the process and reduces efficiency.

Innovation Solution

The use of conductive oxide materials for forming capacitor electrodes, integrated into the active pattern formation process, eliminates the need for separate metal and insulation layers, enhancing manufacturing efficiency by forming the capacitor electrode during the active pattern process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If additional metal and insulation layers are used for forming capacitor electrodes, then the capacitor electrode formation is achieved, but the manufacturing process becomes complicated and efficiency is reduced

Engineering Contradiction:
Improvecapacitor electrode formationVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the capacitor electrode formation process with the active pattern formation process by using the same conductive oxide layer for both purposes. The conductive oxide layer serves dual functions: forming the active pattern (channel, source, drain) and forming the capacitor electrode, thereby eliminating the need for separate metal and insulation layers that would otherwise be required for capacitor electrode formation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The conductive oxide layer is designed to perform multiple functions simultaneously. It serves as both the active semiconductor layer (providing channel, source, and drain regions) and as the capacitor electrode material. This multi-functionality reduces the total number of layers and process steps required in the manufacturing process.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If additional metal and insulation layers are used for forming capacitor electrodes, then the capacitor electrode formation is achieved, but manufacturing efficiency is reduced

Engineering Contradiction:
Improvecapacitor electrode formationVSAvoidmanufacturing efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent combines the capacitor electrode formation with the active pattern formation into a single integrated process. By using the same conductive oxide layer deposition and patterning steps for both the active pattern and capacitor electrode, the manufacturing process is streamlined, reducing the number of process cycles and improving overall productivity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The conductive oxide layer is formed and patterned in advance to create both the active pattern and the capacitor electrode structure simultaneously. This preliminary action eliminates the need for subsequent separate processes to form the capacitor electrode, thereby enhancing manufacturing efficiency.

Inventive Principle:
Principle #10Preliminary action

3Quantity of substance

If conductive oxide materials are used for forming capacitor electrodes, then material requirements are reduced, but the integration with active pattern process must be achieved

Engineering Contradiction:
Improvematerial requirementsVSAvoidprocess integration
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The conductive oxide layer is designed to serve dual purposes: as the active semiconductor layer and as the capacitor electrode material. This universality reduces material requirements by eliminating the need for separate metal and insulation layers, while the process integration is achieved through unified deposition and patterning steps that treat both functions equally.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12068334B2Display device and method for manufacturing the same
Publication Date: 2024.08.20 SAMSUNG DISPLAY CO LTD
  • US12068334B2 patent drawing
  • US12068334B2 patent drawing
  • US12068334B2 patent drawing

AI summary

According to some embodiments of the present disclosure, a display device includes an active pattern including a metal oxide, a gate electrode overlapping the active pattern, a first capacitor electrode spaced apart from the active pattern and including a conductive oxide, and a second capacitor electrode on the first capacitor electrode.