Conductive Plastic Connector Tongue for High-Speed Crosstalk Shielding

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Solution Overview

Problem

Traditional electrical connectors experience crosstalk issues due to high-frequency signals when signal terminals are too close to each other, affecting signal transmission.

Innovation Solution

The electrical connector features an insulation body with signal and ground terminals arranged at intervals, along with conductive plastic on the tongue portion that comes into contact with the ground terminals of a butt plug, ensuring electrical conductivity and preventing crosstalk.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If signal terminals are arranged close to each other to increase transmission bandwidth, then the transmission bandwidth is improved, but crosstalk phenomenon occurs affecting signal transmission

Engineering Contradiction:
Improvetransmission bandwidthVSAvoidcrosstalk phenomenon
Core Design Contradiction:
Area of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The patent introduces conductive plastic as an intermediary shielding layer between signal terminals and ground terminals. This conductive plastic layer acts as a mediator that redirects electromagnetic interference to the ground, preventing crosstalk between adjacent signal terminals while maintaining close spacing for high bandwidth transmission.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent applies conductive plastic material specifically at the tongue portion where ground terminals are located, creating localized electromagnetic shielding only where needed. This local application of conductive material provides targeted protection against crosstalk without affecting the overall signal transmission performance or requiring complete restructuring of the connector.

Inventive Principle:
Principle #3Local quality

2Reliability

If ground terminals are added to prevent crosstalk, then signal transmission quality is improved, but device complexity increases

Engineering Contradiction:
Improvesignal transmission qualityVSAvoidconnector structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the grounding function with the existing insulation body structure by integrating conductive plastic directly into the tongue portion of the insulation body. This merging approach allows the grounding system to be formed as part of the existing connector structure rather than as a separate additive component, thereby improving signal quality without proportionally increasing device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent uses composite conductive plastic material that combines insulating plastic with conductive fillers to create a material that can provide both structural support and electromagnetic shielding functionality. This composite material approach allows a single component to serve multiple functions (structural + grounding + shielding), reducing the need for additional separate grounding components and simplifying the overall device structure.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively prevents crosstalk between differential signals during high-speed signal transmission, enabling the electrical connector to handle high-frequency signals and improve transmission bandwidth.

Implementation Method 1

the conductive plastic of the electrical connector is in contact with the ground terminals of the electrical connector

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS12322906B2Electrical connector with conductive plastic
Publication Date: 2025.06.03 ACES ELECTRONICS CO LTD
  • US12322906B2 patent drawing
  • US12322906B2 patent drawing
  • US12322906B2 patent drawing

AI summary

An electrical connector is configured to couple to a butt plug. The electrical connector includes an insulation body, plural signal terminals, plural ground terminals, and at least one conductive plastic. The insulation body has a tongue portion. The signal terminals are located in the insulation body. The ground terminals are located in the insulation body, and the ground terminals and the signal terminals are arranged at intervals. The conductive plastic is located on the tongue portion of the insulation body and is disposed along the tongue portion. When the tongue portion of the insulation body is coupled to the butt plug so as to be surrounded by the butt plug, plural ground terminals of the butt plug are in electrical contact with the conductive plastic.