Conductive Polymer Binders for Lithium Ion Battery Electrodes

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Solution Overview

Problem

Conventional lithium ion battery electrodes face challenges with binder materials that lack sufficient electrical conductivity, ion conductivity, and stability, leading to high charge transfer resistance and reduced active material content, which limits the battery's specific power and energy density.

Innovation Solution

The use of polymeric binders based on benzene, aniline, pyrrole, and thiophene derivatives, such as polyphenylenes, polyanilines, polypyrroles, and polythiophenes, which possess a conjugated π-electron system, enhancing electrical and ionic conductivity, stability, and adhesion, allowing for reduced or eliminated use of conductive additives and increased active material content.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional binder materials like PVdF are used, then electrochemical stability is improved, but electrical conductivity and ion conductivity deteriorate

Engineering Contradiction:
Improveelectrochemical stabilityVSAvoidcharge transfer resistance
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent employs composite binder materials that combine conventional stable binders (PVdF, CMC, SBR) with conductive polymers (PEDOT, polypyrrole, polythiophene) to achieve both electrochemical stability and high electrical conductivity. The composite structure allows the stable binder to provide reliability while the conductive polymer component provides the necessary electrical and ionic conductivity pathways.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent modifies the chemical and physical parameters of binder materials by introducing conjugated π-electron systems through polymerization of aromatic compounds (aniline, pyrrole, thiophene). This fundamental parameter change transforms the electrical conductivity of the binder from insulating to conductive while maintaining electrochemical stability through proper polymer structure design.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If conductive additives are increased to improve electrical conductivity, then electrical conductivity is improved, but active material content decreases

Engineering Contradiction:
Improveelectrical conductivityVSAvoidactive material content
Core Design Contradiction:
Loss of energyVSQuantity of substance

Solution Approach 1:

The patent extracts the conductive function from separate additive components and integrates it directly into the binder material itself. By making the binder inherently conductive through conjugated polymer structures, the need for additional conductive additives (like carbon black or metal particles) is reduced or eliminated, thereby increasing the proportion of active material in the electrode composition.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The conductive polymer binder serves multiple functions simultaneously: it provides electrochemical stability, ensures mechanical adhesion of active material particles, enables electrical conductivity, and facilitates ion transport. This multi-functionality replaces what would traditionally require separate components (binder + conductive additive + adhesion promoter), increasing active material content.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Strength

If binder material is optimized for adhesion, then binding strength is improved, but electrical conductivity deteriorates

Engineering Contradiction:
Improvebinding strengthVSAvoidelectrical conductivity
Core Design Contradiction:
StrengthVSLoss of energy

Solution Approach 1:

The patent creates composite binder systems where the adhesion function is provided by one component (such as CMC or SBR which have excellent binding properties) while the electrical conductivity function is provided by another component (conductive polymers like PEDOT or polypyrrole). This composite approach allows both strong adhesion and high electrical conductivity to coexist in the same binder material.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These binders lower charge transfer resistance, improve electrode stability and performance, enabling lithium ion batteries with increased specific power and energy density by enhancing electrical and ionic conductivity and adhesion, while reducing the need for conductive additives and increasing the active material fraction.

Implementation Method 1

The at least one polymeric binder is, in particular, electrically conducting. For this purpose it is possible in particular to use polymers based on benzene, aniline, pyrrole and thiophene, such as polyphenylenes, polyanilines, polypyrroles and polythiophenes, which have a conjugated π-electron system and are able consequently to endow the binder with electrical conductivity.

Methodology Applied
Scientific EffectConjugated π-electron system: Conduction (electrical)

Data Source

PatentUS10862123B2Binder materials for anode and cathode materials of lithium cells
Publication Date: 2020.12.08 SAMSUNG SDI CO LTD
  • US10862123B2 patent drawing
  • US10862123B2 patent drawing
  • US10862123B2 patent drawing

AI summary

Electrode materials and binder materials are used for lithium cells, such as lithium ion cells. To optimize the specific power [W/kg] or power density [W/l] and specific energy [Wh/kg] or energy density [Wh/l], at least one electrically conducting, polymeric binder is used which is selected from the group consisting of polyphenylenes, polypyrroles, polyanilines, polythiophenes and lithium salts thereof. The at least one electrically conducting, polymeric binder is used in a lithium cell.